Relationship between depth of field and working distance

The following two methods are typical for deepening the depth of field.

(1) Increase the depth of field distance.

(2) Narrow down the optical path *For information on aperture, please refer to “What is depth of focus/depth of field?”

 

This time I will explain (1).

 

 

■ Relationship between depth of field and working distance

Below is a spec table for lenses of the same manufacturer, same series, and same magnification (X4).
The longer the W.D., the deeper the depth of field.

 

 

レンズのスペック表

 

 

■Actual measurement of depth of field due to differences in working distance

 

Comparative imaging using lenses from the same manufacturer and series but with differing working distances, observing a glass scale with a 0.2mm pitch tilted at a 45-degree angle and viewed from directly above.

 

 

真上からから観察

 

 

(1) Observation using a lens with an optical magnification of 6x and a working distance of 40mm.

 

作動距離40mmのレンズで観察

 

If you determine that the focus is aligned with one increment (0.2mm), then the depth of field can be calculated as 0.2mm x (1/√2) = 0.14mm.

 

 

(2) Verification using a lens with an optical magnification of 6x and a working distance of 110mm.

 

110mmのレンズで確認

 

If you determine that the focus is aligned with two increments (0.4mm), then the depth of field can be calculated as 0.4mm x (1/√2) = 0.28mm.

Automation and efficiency of metallographic grain size measurement

 

1.What is graphite nodularity rate?

Metal materials are used in all fields, and there are many types of metals.
Appropriate materials must be selected according to the application and purpose.
Cast iron is one of those metal materials.

 

金属材料の一つである鋳鉄。

 

Cast iron is a composite material in which graphite (nonmetal) is dispersed three-dimensionally within steel.
Depending on which form of graphite exists, mechanical properties such as tensile strength and elongation, and physical properties such as thermal conductivity vary.
In particular, mechanical properties such as tensile strength and elongation require an average graphite spheroidization rate of 80% or more when observed under a microscope (100x magnification).
Therefore, graphite nodularity is an important evaluation criterion to guarantee tensile strength and elongation.

 

鋳鉄とは

 

 

2. Method of graphite nodularity analysis

To analyze the graphite nodularity rate, follow the steps below.

① Pre-treatment process: Rough cutting for large samples
②Pre-treatment process Resin embedding
③Pre-treatment process: Cutting the sample
④Pre-treatment process: Rough polishing of the cut surface
⑤Pre-treatment process Fine polishing of the cut surface
⑥ Pre-treatment process Buff polishing of the cut surface to a mirror finish
⑦ Pre-treatment process Etching treatment with chemicals (burning the surface with chemicals)
⑧ Microscope observation
⑨Classification, counting, calculation

There are many pre-processing steps and it takes a lot of time.
For observation, microscopic observation (100x magnification) is performed using a metallurgical microscope.
“We use classification based on roundness coefficients standardized by JIS industrial standards and numbers based on size.”
These are used to calculate the graphite nodularity rate, such as area calculation and counting.

 

黒鉛球状化率を算出

 

Calculation of graphite nodularity in microscopic structure
① In principle, the magnification is 100x, and the test is performed on 5 fields of view, and the average value is calculated.
② Graphite and inclusions smaller than 2mm (actual size 20μm) are not covered.
③ Compare and classify with the classification table.
④ Find the ratio (%) of the number of graphite grains with shapes V and VI to the total number of graphite grains and use it as the graphite nodularity rate.
I will do it.
It is an analog method and requires complicated work and is time consuming.
Including the pretreatment process, the work requires a considerable amount of time and effort, is prone to human error, and is difficult to evaluate.

 

 

3.Improving the efficiency of graphite nodularity analysis

Therefore, we would like to propose a method using graphite spheroidization software.
This is a method of clearly photographing spherical graphite magnified with a microscope and analyzing it using software.
This is done through image analysis processing according to the calculation method described above.
The image shows graphite spheroidized into various shapes and sizes.
In addition, it is possible to automatically measure the area and count graphite from the high-definition image.
Additionally, still images and accurate values ​​can be output in Excel format, streamlining the entire process leading up to report creation.

 

Click here for details on graphite nodularity measurement software

黒鉛球状化率測定ソフト(日鉄テクノロジー株式会社製) KKS04

 

 

4. What is the set that can efficiently analyze graphite nodularity rate?

Recommended for those who want to analyze large cast iron, carry it around, and easily measure graphite nodularity!
●Set of small and simple metallurgical microscope (with camera) and graphite nodularity measurement software

 

小型簡易金属顕微鏡

小型簡易金属顕微鏡 KKKI-STD6-130DN

 

 

Easy to observe large cast iron
A small and portable metallurgical microscope

小型簡易金属顕微鏡

 

プラス
黒鉛球状化率測定ソフト(日鉄テクノロジー株式会社製)

 

黒鉛球状化率測定ソフト(日鉄テクノロジー株式会社製) 

 

 

Recommended for those who want to seriously measure graphite spheroidization rate!

●Set of metallurgical microscope, microscope camera, graphite nodularity measurement software

 

倒立型金属顕微鏡 (超高倍率顕微鏡) 倒立型金属顕微鏡 (超高倍率顕微鏡) GR-29J-C3J
プラス
顕微鏡用USB3.0カメラ(500万画素)

 

顕微鏡用USB3.0カメラ(500万画素) HDCT-500DN3

プラス
黒鉛球状化率測定ソフト(日鉄テクノロジー株式会社製)

 

 

黒鉛球状化率測定ソフト(日鉄テクノロジー株式会社製) 

 

 

5.Summary

 

It is efficient to use software to measure graphite nodularity.
We have convenient simple sets and full-scale sets available.

Replaces visual inspection with a microscope

Visual inspection from microscope to microscope

 
I think the use of microscopes for inspections in inspection lines and similar settings is quite common. Inspections with microscopes can be very tiring, placing a significant burden on inspectors. That’s why many people are considering replacing microscopes with magnifying scopes. However, there are also many types of magnifying scopes, and choosing the right one is crucial to avoid adding unnecessary strain. There are three key points to consider when switching from microscopes to magnifying scopes.

 

 

 

Three important points for replacement

 

①Choose a model with a high frame rate

 

The magnifying scope displays images on a PC or monitor. If the frame rate is low, the displayed images won’t move smoothly, causing additional stress. Frame rate is expressed as a numerical value, and the optimal range where people don’t feel discomfort is around 50 to 60 frames per second (fps). Below 30 fps, discomfort becomes more noticeable. Models that can be connected to a PC often suffer from low frame rates due to USB communication speed issues. Therefore, it’s recommended to choose a model that can be directly connected to a monitor.

 

 

 

②Choose a model with good color reproduction

 

The appearance through the camera used in the magnifying scope can vary. Consequently, there are cameras with excellent color reproduction and those with less impressive performance in this regard. When colors are not accurately represented, it can cause discomfort and stress as our brains perceive discrepancies. Even a slight shift, like red appearing slightly orange, can induce stress. Opting for a Full HD camera can provide relatively high color reproduction accuracy, resulting in clear and vivid images.
 

 

③Choose a model with a wide dynamic range

 

You might not often hear the term “dynamic range,” but I’ll explain it simply. It refers to the ability to capture both bright and dark areas simultaneously without overexposing or underexposing either. When adjusting brightness for one, the other may become washed out or too dark.

To overcome this, a camera with a wide dynamic range is necessary. Dynamic range is a characteristic of cameras, and it varies between different models. Compared to typical cameras, the human eye is remarkably adept, with a wide dynamic range.

Many discrepancies between what we see with our eyes and what is captured by a camera can be attributed to differences in dynamic range. Some models highlight their wide dynamic range capabilities, so choosing such models would be optimal.

 

 

The recommended model

 

It sounds like your company offers a model that meets all three criteria mentioned. The Full HD microscope with a frame rate of 60fps ensures smooth viewing, while the color reproduction is exceptionally clear due to the Full HD resolution. Additionally, the model features HDR (High Dynamic Range) functionality, providing a wide dynamic range to capture both bright and dark areas effectively.

With demo units available, I encourage you to give it a try. It seems like an excellent opportunity to experience the capabilities of the microscope firsthand.

Grain size analysis of metal structure

1.What is grain size?

 

There are many types of metals, and it is necessary to select the appropriate metal material according to its usage and purpose.
For example, car engine parts and general metal parts use different metal materials.
This is because the mechanical properties (such as durability against external forces such as tension and compression shear) vary greatly depending on the metal material.
In order to evaluate this metal property, it is necessary to observe the crystal structure of the metal structure.

 

The metallographic structure is a polycrystalline structure with a crystal structure composed of crystal grains.
There are regions with disordered arrangement between the crystal grains, and the boundaries between these regions are grain boundaries.
The grain size of these crystal grains (crystal grain size) is an important factor that determines the mechanical properties of such metal materials.

 

Generally, grain size refers to the “size of crystal grains” in materials such as metals.

Furthermore, the metal structure changes not only depending on the type of metal material such as aluminum, iron, and alloys, but also due to heat treatment.
Even if the metal or alloy is of the same type, heat treatment will cause the crystal grains to align in a specific pattern, forming grain boundaries that are different from those before heat treatment.
Therefore, heat treatment changes the grain size and changes the mechanical properties and properties of the metal.
Therefore, grain size analysis is an important test for quality assurance of metal products.

 

 

 ・austenite grain

 

Face-centered cubic grains containing annealing twins

 

 ・ferrite grain

 

Body-centered cubic make-up flow that does not contain annealing twins

 

 

 

 

2.Grain size analysis method

 

①Visual comparison between standard diagram and metallurgical microscope (comparison method)

 

We perform pretreatment such as polishing the metal surface and observe it with a metallurgical microscope.
“Austenite grain size standard diagram for steel (x100) JIS G 0551” and metallurgical microscope
Visually compare the enlarged metal structures and estimate the grain size.

 

結晶粒度

 

 

金属顕微鏡  金属顕微鏡の詳細はこちら
 

 

However, you have to take your eyes off the metallurgical microscope for a while, which is a hassle.

 

 

②Comparison of simultaneous observation by incorporating an eyepiece micrometer into a metallurgical microscope (comparison method)   

Use an eyepiece micrometer (reticle) with a grain size pattern printed on it as shown below.

Insert it into the eyepiece of the metallurgical microscope and view the enlarged sample and particle size standard pattern.

Simultaneously observe and visually compare to estimate grain size.  

This is easy because you can simultaneously observe and compare without taking your eyes off the metallurgical microscope.

 

 

R1901 particle size scale manufactured by Shibuya Optical Co., Ltd.

 

 

 

 

③ Calculated by incorporating an eyepiece micrometer into a metallurgical microscope and comparing simultaneous observations (counting/quadrature method, cutting method)  

An eyepiece micrometer (reticle) with a pattern like the one below printed on it.
It is inserted into the eyepiece of a metallurgical microscope, and the magnified sample and its pattern are displayed.

This is a method that complies with the JIS G0551/ASTM E112 standard, which calculates the grain size by determining the average length of a line segment per grain when crossing inside the grain.

 

 

Manufactured by Shibuya Optical Co., Ltd. R2010-24 Steel – Grain size test method scale (cutting method)

 

 

 

 

④ Particle size measurement using software using a camera (compatible with comparison method, counting/quadrature method, and cutting method)

 

In addition, a microscope camera is attached to the metallurgical microscope and automatic measurements are performed using the following measurement software.

This method enables automatic measurement and is very efficient.

 

顕微鏡用USB3.0カメラ 顕微鏡用USB3.0カメラ(500万画素)
の詳細はコチラ  

      

粒子解析ソフトウェア G-S Measure(日鉄テクノロジー株式会社製)

粒子解析ソフトウェア

G-S Measure(日鉄テクノロジー株式会社製)

の詳細はコチラ

◆Grain size measurement using particle analysis software G-S Measure

[Compliant with JIS and ASTM standards! ]

 

This is a grain size evaluation tool that complies with the following standards.
・JIS standard (JIS G 0551:2005)
・ASTM standards (ASTM E 112-96, ASTM E 1382-97)

 

[Up to 12 types of particle size measurement possible! ]

 

・The evaluation method is to perform up to 12 measurements at the same time depending on the combination of cutting patterns, and calculate the particle size number.

 

[Cutting patterns can be selected from 5 types! ]

 

・For the cutting method, you can select from 5 types of cutting patterns and set the spacing and line length.

 

[Useful for creating reports! Excel output]

 

– Grain size measurement results can be output to Excel (CSV format).

 

 

粒子解析ソフトウェア G-S Measure 結晶粒度測定

<Measurement display example> ASTM (intersection cutting method, intercept length comparison method)

In the display after measurement, areas where grain boundaries overlap the cutting pattern are displayed in blue.
*The image example is a measurement of a range of 1000×1000 dots with a microscope magnification of 100x.

 

 

 

3.Summary

If grain size analysis is infrequent, using an eyepiece micrometer is the best method.
You can keep costs down. 

If it is done frequently, there will be an initial cost, but it can be done using software using a microscope camera.
The automatic measurement method is recommended because it is automated and labor-saving. 

The software also has other useful features.

About cameras for fluorescence microscopes

Fluorescence is a weak amount of light emission and requires a highly sensitive camera.

Therefore, the camera used for fluorescence microscopy is usually a cooled CCD camera (monochrome).

 

Recently, there is also fluorescence emission in the visible light range, and if there is an amount of fluorescence emission at the visible light level (a level that can be seen with the naked eye), fluorescence observation can be performed with a single color camera.

 

In that case, there are some things to keep in mind, so please check the following.

 

 

 

 

 

・Sensitivity

Sensitivity is the ability to distinguish between noise and signal.

Noise occurs when the original signal cannot be distinguished from the signal emitted by the equipment.

Camera shooting under low light usually produces noise.

 

There is one more thing, another noise.

Noise occurs during fluorescence observation when “dark current” is generated due to an increase in exposure time.

Dark current is the leakage of electrons during camera exposure, and dark current has the property of doubling for every 7°C rise in temperature.

Sensor temperature has a large effect on dark current, but especially when shooting under low light and the exposure time is long, it can lead to a decline in the signal-to-noise ratio and image quality.

To prevent this, the camera usually has to be cooled. Therefore, a cooled CCD is used.

However, depending on the fluorescence conditions, this may not be necessary.

Generally, cooled CCD cameras are often expensive, and as long as the fluorescence reaction is strong enough, there is no problem even if the camera is forced to cool using a fan or Peltier device.

 

 

 

・Check wavelength sensitivity

Is the camera sensitive to fluorescence wavelength?

Light has wavelengths, and we need a camera sensor that can detect the fluorescent wavelengths. Although it depends on the conditions, fluorescence emission is generally a very weak amount of light.

First, we need to make sure that the camera can detect and is sensitive to that fluorescence wavelength.

You can tell whether a camera has a sensitivity characteristic by looking at its spectral sensitivity characteristic diagram.

 

 

 

・dynamic range

A camera sensor converts light into a signal with a “dynamic range” (the ratio of the maximum to minimum required amount of charge), which determines the camera’s light detection performance.

 

 

 

・Is the camera sensor CCD or CMOS?

Although CCD sensors are still installed in high-end cameras, they are becoming less common due to the rise of CMOS sensors.

In particular, recent CMOS sensors have almost the same performance as CCD sensors in terms of cost, number of pixels, speed, noise, power consumption, etc., so I don’t think you need to worry about that.

 

 

 

・Is the shutter method global shutter or rolling shutter?

CCD sensors only have a global shutter method.

For CMOS sensors, you can choose between global shutter method and rolling shutter method.

If the subject is moving, this difference in shutter method will greatly affect the image quality.

 

Rolling shutter has poor ability to follow movement. This method sequentially exposes each sensor row at a time, so if the subject moves, the image will be distorted.

On the other hand, global shutter has good ability to follow movement. This is because the sensor is exposed all at once, so there is no difference in exposure time.

However, if you are photographing while the object is still under microscope observation, there is often no problem with the rolling shutter method.

 

 

 

・Monochrome camera or color camera?

For general fluorescence observation, monochrome cameras are preferred due to their high sensitivity.

Color cameras have lower sensitivity than monochrome cameras. The cause is the Bayer filter.

This filter is necessary to capture the color information of the image, but it only allows light of certain wavelengths to pass through, reducing the amount of incoming light.

Furthermore, the use of an IR cut filter in front of the camera sensor that cuts out infrared light is another factor contributing to the decrease in sensitivity.

 

Therefore, when analyzing coexisting molecules using multiple fluorescent substances, it is generally necessary to combine light sources and filters according to their respective excitation and fluorescence wavelengths, and to take images with multiple monochrome cameras.

 

Recently, there is also fluorescence emission in the visible light range, and as long as the amount of fluorescence emission is at the visible light level (a level that can be seen with the naked eye), fluorescence observation is often performed with a single color camera.

 

 

 

・Number of pixels

You can choose a camera with the number of pixels that suits your purpose.

If you want to shoot with a high pixel count, you tend to choose a camera with a high pixel count, but if you have a high pixel count, the sensor size (number of sensor inches) will generally be larger, making it more likely that vignetting will occur when taking pictures with a microscope. Caution is required.

Therefore, it is necessary to select a camera with the optimal number of pixels that suits the purpose and microscope.

 

 

 

・Summary

A cooled CCD is not absolutely necessary for fluorescence photography.

There is also fluorescence emission in the visible light range, and if the amount of fluorescence emission is at the visible light level (a level that can be seen with the naked eye), fluorescence observation is often performed with a single color camera.

 

 

Although we do not handle cooled CCD cameras, we do have color cameras that emit fluorescent light in the visible light range, and that emit fluorescent light at the visible light level (a level that can be seen with the naked eye).

Please see below for product details.

How to take microscopic photos with a compact digital camera

No special equipment is required when taking microscopic images with a small digital camera.
If you hold it close to the eyepiece, you can take beautiful pictures.
However, it is susceptible to camera shake, so it takes some getting used to.

 

There are various fixing devices on the market to prevent camera shake.
I’m sure there are specialized equipment, but I’d like to introduce an easier and cheaper way to take pictures.

 

There is a product called a quick bracket for astronomical telescopes.
You can easily get it online for less than 10,000 yen.

 

 

Usually used for astronomical telescopes and field scopes.

 

 

In fact, it can be attached to the eyepiece of a microscope using the same attachment method shown in the photo above.
Since it is made for astronomical telescopes, the fixed part is a little large and cannot be attached to all microscopes, but it can be attached to φ30mm eyepieces such as stereo microscopes.

 

Just use this bracket to align the optical axis and release the shutter to take microscopic photographs.。

 

 

If your camera has a zoom function, you can also take a slightly improved version of the overall photo.

 

 

It can also be attached to the three-eye part (JIS tube) of a microscope to take pictures.
This requires some tips, so if you are interested, please contact us.

 

How to connect a camera to a monocular (microscope)

 

There are various types of monoculars.
Some have removable eyepiece lenses, while others cannot.

 

■If the eyepiece lens cannot be removed
When the eyepiece diameter is φ30mm to φ32mm and made of hard material such as resin

 

接眼部のレンズが外せない場合

 

You can attach a camera by connecting an adapter lens like the one below to the eyepiece part.。

 

アダプタレンズをアイピース部分の接続

 

可変倍率カメラアダプタレンズ BA-A1835 可変倍率カメラアダプタレンズ BA-A1835
   
カメラアダプタレンズ BA-A35 カメラアダプタレンズ BA-A35

 

■When the eyepiece lens can be removed
When the inner diameter of the straight cylinder after removing the eyepiece is 23.2 mm (JIS standard)

 

接眼部のレンズが外せる場合

 

You can connect a C-mount camera by removing the eyepiece and inserting a relay lens in its place as shown below.

 

リレーレンズを挿入するとCマウトカメラの接続が可能

 

 

 

 

 

 

About the appearance when using a microscope camera with a microscope

Observation with a camera attached to a microscope

A microscope is a device that is used by looking through an eyepiece with the naked human eye.
The premise is that humans can see small objects by enlarging them.
If you want to take and save images of what you see through the microscope, or share the images with other people, you can use a camera.
Our microscopes come in binocular and trinocular types.

 

Binocular type Trinocular type

 

Binocular types have two eyepieces that you look through with your eyes.
The trinocular type has two eyepieces for viewing with the eyes + one camera connection port, for a total of three eyes.
It becomes.

 

Our microscope camera can be attached to either binocular or trinocular type to take pictures.
If you use a binocular type, you have to remove the eyepiece and replace it with a microscope camera.
If you plan on installing a camera, we recommend the trinocular type.
If it is a trinocular type, you can observe with the binocular eyepieces while the camera is attached to the trinocular part.

 

Example of installation on binoculars Example of attachment to trinocular part

 

 

 

●What problems occur when attaching a camera to a microscope?

As mentioned above, microscopes are originally used to magnify small objects and observe them with the naked eye.
This is the main purpose of the premise.
Attaching the camera to the microscope and taking pictures is the second objective, and it is a rather forced and brute force method.
As a result, the following problems occur.

 

 

  ~Problem~
When observing through a microscope, even though the entire field of view is clearly in focus,
When I attached the camera and looked at it on the monitor, it was out of focus.

 

 

 

 

 

●The microscopic image taken with the camera is out of focus. What is the reason?

Due to its structure, a microscope has two characteristics that make it difficult to focus on the entire surface when using a camera.

 

・Feature 1

 

As mentioned above, the main purpose of a microscope is to magnify small objects and observe them with the naked eye.
Shooting with a camera is a brute force method with a secondary purpose.
Therefore, due to its structure, the objective lens of a stereomicroscope is intentionally placed at an angle.

 

Objective lens arrangement of stereomicroscope

 

In this way, the objective lens of a stereomicroscope points slightly inward.
This structure is purposely designed to create a three-dimensional effect when viewed with both eyes.
This is the same as attaching the lens to the camera at an angle when using the camera.
Also, the situation where you use a camera and view the image on a monitor is not the same as looking through both eyes.
This is how you see it with one eye.
Therefore, even if the camera is installed directly above the microscope,
The situation is the same as taking a picture by tilting the camera at an angle.
Since the image is shot from an angle, there is also the problem of depth of field, which makes it difficult to focus on the entire image.

 

 

Feature 2

 

Many industrial cameras use elements that are a little smaller than 1/2 inch.
If you try to take a magnification image that is close to what you see when looking through a microscope,
It is necessary to use a camera adapter lens that lowers the magnification, such as 0.45x or 0.37x.
Lenses that reduce this magnification are prone to lens distortion, making it difficult to focus on the entire camera image.

 

 

 

*Recently, high-resolution industrial cameras have come out, and 1-inch elements are being used.
In that case, a 1x (1x) lens can be used, which reduces the effects of distortion.
Please contact us for details.

 

I actually took a photo.
The photo below was actually taken of a 10 yen coin using a microscope, camera, and 0.45x lens.

 

10円玉を撮影
The left side is in focus, but the right side is blurry.

 

When attaching a camera to a microscope for photography, it’s common to encounter situations where the entire screen is not in focus, unlike the clear view observed when using the microscope with the naked eye. This discrepancy can indeed feel disconcerting. However, as mentioned earlier, achieving focus across the entire field of view when using a camera with a microscope is challenging.

 

 

 

 

●How to focus a microscope image

However, by focusing on the center of the image while looking at the camera image, the out-of-focus area can be divided into left and right parts.
It is possible to adjust the image to be relatively easy to observe.

 

顕微鏡画像のピントの合わせ方

Focus on the center of the screen, and the left and right sides are evenly out of focus

 

The image is that the center of the image is in focus, and the sides are slightly out of focus.
If you adjust the focus position to the center of the screen in this way, you can take relatively clear microscope images.

 

 

 

 

●How to match the focus of the eyepiece and camera (C mount)

・The focus between the eyepiece and the monitor often does not match!?

When taking microscope images, it is preferable that the focus of the naked eye observation and the camera image be perfectly aligned.
However, due to “differences in optical paths” and “variations in manufacturing,” the focus of the eyepiece (naked-eye observation) and camera port (camera observation) often do not match.

 

接眼部とモニタの焦点を一致01

 

① When observed from the eyepiece

② When observed on a monitor

 

The focus of both of the above is often not the same.

 

If each is individual, just adjust the microscope up and down.

Focus can be adjusted.

  接眼部とモニタの焦点を一致02

 

 

・The point of matching is the C mount on the microscope side.

The C-mount eyepiece tube on the microscope side comes in various types from different manufacturers, but as long as it’s a C-mount, any of them should not affect the focusing adjustment.

 

接眼部とモニタの焦点を一致03

 

However, the choice of C-mount eyepiece can affect the field of view. On the C-mount side, the magnification affects the field of view as follows:

– Higher magnification → Narrower field of view
– Lower magnification → Wider field of view

 

▼Example of changing only the C-mount magnification without changing anything about the microscope body

 

接眼部とモニタの焦点を一致04

 

 

・C-mount that can match focus

If you absolutely need to align the focal plane of the C-mount with that of naked eye observation, it’s advisable to choose a C-mount eyepiece with built-in fine adjustment capabilities. For example, with Olympus, you might opt for one that comes with the “Focus LOCK” feature.

 

接眼部とモニタの焦点を一致05

 

 

Additionally, there are non-OEM (Original Equipment Manufacturer) C-mount adapters available for sale, such as the ones listed below.

 

接眼部とモニタの焦点を一致06

接眼部とモニタの焦点を一致07

(Cre:https://www.microscope-net.com/products/c-adapt/ultra-c-mount/

 

 

 

 

●まとめ

・顕微鏡にカメラを取付けた場合にピントは全面に合わせにくい。
・画面中央にピントを合わせるように調整すると比較的綺麗な画像が得られる。

・接眼部とモニタの焦点を一致させたい場合は、微調整可能なCマウントを使用する。

 

Comparison of field of view between stereo microscope and autofocus microscope

The practical field of view of the autofocus digital loupe is almost the same as the NSZ405 stereo microscope with a 0.5x auxiliary lens attached.

(In terms of the total magnification of a stereo microscope, it is 3.5 to 15 times.)

 

 

 

The autofocus loupe has a focal length of 150mm.

 

オートフォーカスルーペは焦点距離を150mmに設定

 

Stereo microscope NSZ405 is equipped with a 0.5x auxiliary lens (WD180mm)

 

実体顕微鏡 NSZ405は0.5倍の補助レンズを装着 実体顕微鏡 NSZ405は0.5倍の補助レンズを装着

 

■Autofocus digital loupe

 

・Set optical zoom to “5.5”

 

オートフォーカスデジタルルーペ

 

・Set optical zoom to “14”

 

 

・Set optical zoom to “14” and digital zoom to “1.7”

*Digital zoom “1.7” is practical range

光学ズーム「14」 デジタルズーム「1.7」に設定

 

■Stereomicroscope NSZ405 + 0.5x auxiliary lens

・Objective lens set to “0.7”

 

実体顕微鏡 NSZ405 + 0.5倍補助レンズ

 

・Objective lens set to “1.5”

 

対物レンズ 「1.5」に設定

 

・Set objective lens to “3.0”

 

対物レンズ「3.0」に設定

 

In terms of total magnification of a stereo microscope, it is a microscope that covers an area of ​​3.5x to 15x.

About welding leg length (bead) measurement

・What is welding?
Welding is “joining two metal base materials together using heat or pressure.”

Or “joining by adding filler metal and using heat or pressure.”

 

溶接の脚長計測について01

 

 

The main methods used are heating with electricity, arc discharge, gas, plasma, laser, etc.

At this time, the length of the weld leg (bead) formed at the weld (weld overlay) has a large effect on the strength of the weld joint.

 

  • Welding evaluation

溶接の脚長計測について02

 

 

 

 

The part with the red arrow in the image is the weld bead.

The external shape and dimensions (width, length, height) of this weld bead vary depending on the welding conditions.

Depending on the shape of the weld bead, it is possible to evaluate whether proper welding was achieved and whether there are any welding defects.

 

There are following types of welding defects:

・Insufficient surplus
·Overlap
·undercut
·pit
・Crack etc.

To evaluate this weld bead, it is necessary to measure its three-dimensional shape.

 

・What is inspection in welding?
The dimensions specified in the cross section of the weld are the “throat thickness,” which is the minimum thickness of the weld bead, and the “penetration amount” and “penetration depth,” which are the length from the molten peak of the metal base metal to the metal base metal surface. etc. are stipulated.

 

⇒Click here for information on welding penetration measurement

 

Dimension regulations include the minimum length from the weld root, which is the base of the joint, to the toe of the weld bead, “leg length.”

This leg length is one of the criteria for determining the optimal bead width.

 

 

溶接の脚長計測について03

 

 

・Improved efficiency in measuring the shape and length of weld leg length (bead)
Bead inspection is required to ensure welding quality.

The common testing methods are:

 

・Visual comparison with good product samples
・Method of visually comparing with welding gauge

However, these require a high level of skill and time from the person in charge of the inspection, and judgments vary depending on the person.

Additionally, the welding-specific gauge measurement method requires measurements at multiple locations, which is inefficient.

 

 

<Image of welding gauge measurement>

 

 

溶接の脚長計測について04

 

 

By using the products below, you can solve these weld bead measurement problems.

 

・Recommended products for measuring weld leg length (beat)

 

溶接の脚長計測について05

 

 

This product is a 3D handy scanner that can instantly measure the cross section of a weld bead in a non-contact, non-destructive manner by simply shining a laser on the weld area you want to measure.

* Penetration inside the weld and blowhole inside the weld cannot be measured.

Non-contact optical cutting method that operates a trigger switch eliminates the need for measuring with a straight scale or welding gauge.

 

 

溶接の脚長計測について06

 

 

 

The laser irradiation line applied to the weld can be 3D scanned to measure the 3D shape with high precision and display a cross-sectional view.

Therefore, there is no human error or variation, and weld bead (leg length) can be measured instantly and non-destructively.

 

~Features of this device~
Feature 1: Handy type and easy to use 3D handy scanner
・Simply connect to your computer or tablet via USB. You can immediately operate the welding measurement software built into the main unit by installing it on your PC.
– It is a handy type, so it is easy to handle, and can measure large and heavy objects that were previously difficult to measure, even in small spaces.

 

 

Feature 2: Measure by simply holding it over the location you want to measure and pulling the trigger away.
– When measuring a weld bead, conventional methods require measuring with calipers or a dedicated welding gauge, but with this device, pinpoint measurement is possible with a single laser irradiation.
– Measurements can be taken by simply holding it over the welding bead (the raised welding mark) and operating the trigger switch.
– Comes with a removable guide rod that is convenient until you get used to measuring distances and angles.
・12 points such as the “leg length”, “undercut”, “joint angle”, and “retention” of the weld bead can be easily measured in 3D using the optical cutting method.

 

Feature 3: Instantly display and save leg length measurement results on your PC screen
-Measurement results can be saved as a file and the data can be used in Excel®.
The numerical value is displayed at the same time as the measurement, allowing for accurate recording without mistakes.
This eliminates the need for handwritten records, which can lead to errors, and is also effective in preventing falsification.
・Traceability can also be ensured.

 

~ Even more convenient features ~

  • Function 1: Equipped with a measurement mode convenient for welding bead (leg length) inspection as standard.

・Measurement of fillet welds

 

 

溶接の脚長計測について07

 

・Đo góc R (radius)

 

溶接の脚長計測について08

 

・Tính năng đo lường cho việc kiểm tra mối hàn ép (đối mặt)

 

溶接の脚長計測について09

 

 

Function 2: Display camera image, laser cross-sectional view, and measurement results on one screen

溶接の脚長計測について10

 

  • ・Camera image
    Display the image of the part captured by the camera

    ・Laser cross section
    Display measurement results in an easy-to-understand manner with numerical values ​​and cross-sectional diagrams

    ・Measurement history
    Display the numerical value of the measurement result

 

 

Function 3: Measurement history can be output to Excel®

溶接の脚長計測について11

 

 

Function 4: Read QR code

By reading QR codes and barcodes, you can easily link items to be measured and manage measurement results with QR codes.

In addition, by combining QR codes and the cloud, it is possible to visualize and DX the welding work.

 

 

溶接の脚長計測について12

 

 

 

Summary

 

If you want to dramatically improve and streamline weld bead shape measurement, which is difficult to measure accurately,

[Welding leg length handy 3D scanner CSM-HS10WL] is very convenient.

 

・Eliminates the variation in measurement values ​​caused by people and realizes quantitative measurements.
・You can also read QR codes and link them with product data.
– Accurate 3D shape of objects can be measured instantly without contact.
・It is possible to visualize abnormal parts of the weld bead using a color map.

 

 

“Welding leg length handy 3D scanner” is available at our company.

For more information, please see the product page below.

Continue reading “About welding leg length (bead) measurement”

About dendrite arm spacing measurement (DAS measurement)

DAS測定について1

 

 

1. What is dendrite arm paging?
Dendrite arm spacing is a measurement method used to evaluate the structure of aluminum alloys.

A dendrite is a dendrite formed by solidified metal crystals.

The primary arm of the main axis and the secondary arms that develop on the sides of this arm are observed in a dendritic shape.

Measuring the distance between the centers of the arms provides an indicator of the density and shape of the dendrite.

This is affected by the estimation of the solidification rate and cooling rate of the metal, and the distribution of crystal precipitates.

 

Measuring the dendrite arm spacing reveals the quality and mechanical properties of the casting.

In recent years, it has become a very important test.

 

2. How to measure dendrite arm spacing

 

Pretreatment is performed in the same manner as general metal structure observation, and it can be performed using a microscope image.

 

The main steps of pretreatment are:

① Cutting
②Resin embedding
③Polishing
④Mirror finish
⑤Etching treatment with chemicals
⑥Washing with water
⑦Remove moisture with a hair dryer

 

The pretreatment process alone requires considerable effort and time.

 

After the pretreatment mentioned above, the dendrite arm spacing is measured using a microscope or microscope image.

 

There are two ways to measure dendrite arm spacing:

 

・Quadratic branch method

・Intersection method

 

The quadratic branch method is a method of selecting areas where quadratic arms are aligned and finding the average value of the intervals.

 

The intersection line method is a method used when it is difficult to select aligned secondary arms in a structure consisting of granular crystals with little directionality.It is a method that is used when it is difficult to select aligned secondary arms. This is a method to calculate.

 

It takes a lot of effort and time for humans to perform these measurement operations in analog form.

 

Therefore, this time we will introduce an efficient method for measuring dendrite arm spacing using the software below.

 

3. How to efficiently measure dendrite arm spacing using software

We will introduce how to efficiently measure using “Image analysis software WinROOF Material Option”.

This software allows you to calculate measurement results using the “quadratic branch method” of the methods described above.

 

Our microscope cameras are compatible with this “image analysis software WinROOF material option” and can perform measurements in live images.

(Of course, it is also possible to load multiple images taken in advance.)

 

Step 1
Open the dendrite arm spacing measurement screen and load the image.

This measurement is typically performed on multiple fields of view (images).

 

DAS測定について2

 

Step 2

On the loaded image, use the mouse to set the “measurement line” (inside the yellow frame in the figure below) at the location of the arm group where arm paging measurement will be performed.

Specify the boundary of the secondary arm as the intersection on the set measurement line.

 

 

DAS測定について3

 

Step 3

Click on the boundary between the measurement line and the secondary arm to add an intersection point. (With automatic intersection detection function)

 

DAS測定について4

 

 

Step 4
Once you have specified the intersection point for one arm group, repeat the process of setting the measurement line and specifying the intersection point for other arm groups within the field of view.

Measurement information is updated on the screen in real time, allowing you to check the current arm paging value, etc. Specify a sufficient number of intersection points while switching images (field of view).

 

DAS測定について5

 

DAS測定について6

 

supplement
Measurement results can also be transferred to Excel.

 

DAS測定について7

 

 

4. summary

 

Inspections that require specialized expertise, such as dendrite arm spacing measurements (DAS measurements), are performed visually by skilled personnel, who spend a lot of time on them.

 

By installing this software,

・Short testing time by reducing testing burden
・Standardization of inspection
・Improving the vulgarization of testing
This leads to considerable efficiency gains.

It is also possible to output a report showing the evaluation results, making reporting the results smooth.

 

 

 

For the “image analysis software” used this time, please see the product page below.

 

Pretreatment for metallographic observation and measurement

 

 

 

1. What is pretreatment for observing and measuring metal structure?

 

Pretreatment is required to observe the metallographic structure using a microscope.
Broadly speaking, the following four types of pretreatment are common.

2. Each pretreatment method

 

①Sample cutting
A large sample specimen is cut into small pieces using a cutting machine.

 

 

②Resin embedding
The cut sample is hardened with resin.

The reasons and purposes for embedding it in resin are as follows.

 

・Maintenance of sample edge shape
・Holds the shape of the sample so that it does not deform.
・Create a flat shape that is easy to observe

 

<Representative resins>

 

·acrylic resin
・Bakelite resin
·Epoxy resin
・Melamine resin

 

樹脂埋め込みイメージ

 

Each resin has different properties and colors, as well as different curing methods.
There are various types such as thermoplastic, thermosetting, natural curing, UV light irradiation curing, and two-component mixture curing.

 

The sample is placed in a cylindrical case and hardened with resin.
For heat curing, use a heating embedder, and for UV light curing, use UV light.

It may be omitted depending on the observation target.

 

 

③ Grinding and Mirror Finishing

The surface of the metal sample specimen is polished.
Generally, a grinding machine is used.
There are manual and automatic types of grinding machines, with the former being suitable for experts and the latter for beginners.
The manual type is prone to uneven polishing due to the force applied by hand to hold the sample, making it suitable for experts.
The automatic type, when the sample specimen is fixed to the sample fixing fixture, automatically polishes it, making it less prone to uneven polishing and suitable for beginners.

Rough polishing to precision polishing of the sample specimen is done using waterproof abrasive paper.
Polishing is done in wet conditions (while dripping water) from coarse to fine.
In precision polishing, the sample is finished to a mirror surface using cloth or buff polishing, diamond slurry, alumina powder, etc.
Therefore, it is necessary to change the grit of the waterproof abrasive paper many times.
There are single-layer and double-layer types of grinding machines, with the double-layer type being more expensive but convenient.

Once the mirror surface is achieved, the specimen surface is washed with flowing water.
After washing, it is dried using a dryer or similar equipment.

 

 

④ Etching Treatment (Surface Corrosion)

The polished surface of the sample specimen is immersed in etching solution (corrosive solution) suitable for the material and properties of the sample.
Etching treatment is performed for a duration that corresponds to the concentration of the etching solution and the material and properties of the sample specimen.

Example: For graphite spheroidization, a 3% nitric acid alcohol solution (Nital solution) is used.

After etching, rinse the sample specimen with water to remove the etching solution, then clean with ethyl alcohol or similar solvent before drying with a dryer or similar equipment.

 

黒鉛球状化率エッチング前

Graphite spheroidization rate before etching

Graphite spheroidization rate after etching

3. Microscopic observation of metal structure

 

After undergoing the aforementioned pre-treatment processes, the metal structure can finally be observed. The polished mirror surface of properly pre-treated sample specimens is observed under a microscope. By enlarging the structure and adjusting the focus, the metal structure is observed.

At our company, we offer “metal microscopes,” “microscope USB cameras,” and “sets combining metal microscopes and cameras.” Please refer to the following for product details.

 

However, for advanced measurements such as observing non-metallic inclusions, measuring graphite spheroidization rates, and analyzing grain sizes (ferrite grain size, austenite grain size), specific measurement methods and counting techniques are utilized.

Observing metal structures requires appropriate pre-treatment processes, which can be time-consuming and labor-intensive. Therefore, it is recommended to efficiently perform these tasks in a shorter time frame using dedicated software.

To increase the maximum magnification of the Smooth-Arm Zoom Stereo Microscope (AFN-405)

 

 

 

You would remove the microscope body and then attach a microscope of the same size (φ76mm) with magnifications ranging from X0.7 to X4.5.

 

 

 

You can also attach a 0.5x auxiliary lens, similar to the NSZ-405. This allows you to maintain the same minimum magnification while increasing only the maximum magnification.

How to clean lenses and filters

This section describes how to clean the lens and filter.

Dust, dirt, dust, dirt, fingerprints, etc. adhere to lenses and filters.

 

In that case, please follow the steps below to clean it.

 

~Things to prepare~

・Commercially available lens blower

・Commercially available lens cleaning tissue, paper, or lens cleaning swab

(Things that do not or generate little dust)

・Commercially available lens cleaning liquid or high purity ethanol

 

There are also products that include all of the above in one set.

 

 

レンズの清掃

 

Products from KING (Asanuma Shokai Co., Ltd.)

camera cleaning kit

 

 

 

【please note】

You can also use canned air duster instead of a blower.

Some of those canned air dusters emit small water droplets.

Avoid this type when cleaning lenses and filters.

 

 

~Procedure~

(1)Use a blower to blow away coarse dust from the lens and filter surfaces.

【please note】

If you wipe with dust still attached, it may damage the lens surface or damage the lens surface.

The coating may peel off. Please blow it away enough.

レンズ用ブロワー

 

 

 

(2) Wrap lens cleaning paper around a chopstick, etc.

【please note】

You can use tweezers instead, but the paper will tear and the metal will come into direct contact with the lens, damaging the lens surface or peeling off the coating on the lens surface.

Avoid using metal tweezers or the type with sharp tips.

 

レンズ清掃

 

 

(3)Add a few drops of cleaning solution to the wrapped cleaning paper to dampen it.

 

(4)Wipe the lens surface.

At this time, there are two methods: wiping radially from the center to the periphery, and wiping in a spiral pattern from the center to the periphery. Please use them depending on the direction of the dirt.

【Please note】

Please wipe it gently at this time. If you wipe too hard, the coating on the lens surface may peel off.

 

レンズの清掃

 

 

 

(5)Wipe dry if there are any remaining water droplets.

【please note】

Please wipe it gently at this time. If you wipe too hard, the coating on the lens surface may peel off.

Polarization observation

Polarization observation typically involves:

1. Using two polarizing filters.
2. Adjusting them to be perpendicular to each other.

This allows for the observation of samples. It enables obtaining contrast and coloration based on the polarization characteristics of the sample. It’s also effective for reducing reflection and glare from the sample.

(1) Two polarizing filters are used.
In the case of our metal microscope:

 

光源側

(Light source side)

レンズ側

(Lens side)

In the case of our microscope (Halo Removal Microscope): 

 

光源側

(Light source side) 

レンズ側

(Lens side)

(2) Adjust to be perpendicular.
One of the two polarizing filters can be adjusted.

In the case of our metal microscope:
(Adjustment is done on the light source side.)

 

レンズ側で調整

 

偏光フィルターを回していくと徐々に変化

In the case of our microscope (Halo Removal Microscope):
(Adjustment is done on the lens side.)

偏光前

Before

偏光後

After

偏光前

Before

偏光後

After 

 

偏光前

Before

偏光後

After

 

偏光前

Before

偏光後

After

偏光前

Before

偏光後

After

 

 

偏光前

Before

偏光後

After

偏光前

Before

偏光後

After

 

偏光前

Before 

偏光後

After

偏光前

Before 

偏光後

After

(Note) Applying polarization can help reduce reflection and glare. However, it may not completely eliminate them. The effectiveness may vary depending on the object.

Shodensha’s products for halo removal:
– Halation Removal Set for Microscopes GR-HL:
By attaching polarizing filters to both the incident side and the emitting side, halos can be significantly reduced.

Halation Removal Microscope HTG500CS:
By using a W filter with polarizing filters attached to the lens tip and LED ring illumination, halos can be greatly reduced.

Color? Monochrome? How to Choose a High-Speed Camera

Shodensha’s low-cost high-speed camera achieves filming at up to 1000 frames per second, all for just around 200,000 yen. We offer both monochrome and color options, both at the same price.

 

There’s often a misconception that if color is available, monochrome isn’t necessary. However, monochrome cameras have their own advantages. Firstly, since they don’t use RGB, their sensitivity is exceptionally high. They can even capture footage at 800 frames per second under fluorescent lighting (although flickering may occur depending on the type of fluorescent light). Additionally, monochrome footage has smaller file sizes compared to color, allowing for longer recording times.

 

If you absolutely need to determine the color of the subject, then color is necessary. However, if color isn’t particularly important, monochrome is recommended.

Furthermore, traditional high-speed cameras required storing footage in the camera’s internal memory, which limited recording time. Our new cameras don’t have built-in memory; instead, they use the computer’s memory for recording. This means that the more memory your computer has, the longer you can record. Additionally, we offer optional long-duration recording software, allowing for recording by the minute or hour.

 

We also offer demo units for lending, so if you’re interested, please don’t hesitate to contact us anytime.

Must-See! How to Choose a High-Speed Camera

High-Speed Camera

 

“High-speed cameras are those capable of capturing footage at frame rates exceeding the standard video frame rate (30FPS). In other words, they are cameras used to capture high-speed phenomena. While there isn’t a precise definition, high-speed cameras typically have frame rates of 100FPS or higher. There is a wide variety of manufacturers and models of high-speed cameras available, ranging from high-grade specifications to expensive models costing millions of yen. So, what criteria should you consider when purchasing a high-speed camera?”

 

Selecting a High-Speed Camera: What Information Do You Need?

 

When it comes to selecting a high-speed camera, what information is essential? While we’ve discussed frame rates earlier, that’s not the only necessary piece of information.

You’ll also need details such as ‘frame rate (speed),’ ‘resolution,’ ‘recording time,’ and whether the camera is ‘monochrome or color.’

Let’s dive into each of these factors in the following sections.

 

Selecting a High-Speed Camera: Frame Rate (Speed)

When it comes to high-speed cameras, different manufacturers and models offer various maximum frame rates (FPS) that they can achieve. Generally, as the frame rate increases, so does the price.

For example, if the desired phenomenon to capture requires a higher speed than what the camera can provide, capturing it effectively becomes challenging. On the other hand, if the camera’s frame rate is too high, it becomes overkill and unnecessarily expensive.

So, what frame rate (speed) of a high-speed camera should you choose? It’s crucial to ensure that the camera’s frame rate covers the speed of the high-speed phenomenon you want to capture.   

 

Selecting a High-Speed Camera: Resolution

High-speed cameras come in various maximum resolutions (in pixels). Generally, as the maximum resolution increases, so does the price. Additionally, higher resolutions result in larger data sizes, which can lead to shorter recording times.

So, what resolution of a high-speed camera should you choose?

It’s essential to consider what you’ll do with the footage after capturing it. This includes tasks like ‘video storage,’ ‘frame-by-frame playback,’ ‘extracting and saving still images,’ and ‘software analysis and evaluation for motion analysis or fluid dynamics.’

For instance, if you require detailed analysis and evaluation after capturing, you might opt for a higher resolution. Conversely, if the resolution is higher than what you need, it becomes overkill and unnecessarily expensive.

The resolution you need depends on what you plan to do after capturing the footage. It’s crucial to ensure that the required resolution falls within the camera’s maximum resolution. Additionally, if the camera allows for selecting resolution within its maximum resolution, choose the resolution appropriate for your shooting needs.

Selecting the highest resolution can lead to unnecessary data sizes, resulting in slower frame rates (speed) during shooting or shorter recording times.

In reality, the required frame rate (speed) and necessary resolution are closely related and affect the recording time. If you find it challenging to compare different manufacturers and models, it’s recommended to compare and select based on VGA (640×480) resolution.

 

Selecting a High-Speed Camera: Recording Time

 

High-speed cameras are available in monochrome and color options. While there’s often a preference for color, monochrome cameras actually produce cleaner footage. If color information isn’t necessary for analysis, evaluation, or assessment, I recommend choosing a monochrome camera. Monochrome footage not only looks cleaner but also tends to be brighter compared to color footage, resulting in smaller file sizes.

 

In conclusion, the key information needed when selecting a high-speed camera includes ‘frame rate (speed),’ ‘resolution,’ ‘recording time,’ and ‘monochrome or color.’ These four factors are closely related and essential when choosing a high-speed camera. Additionally, factors such as lighting, lens selection based on shooting distance and magnification, and choosing image recording media and methods also play crucial roles.

If you encounter any difficulties in selecting a high-speed camera or related equipment, please don’t hesitate to contact us. When doing so, please provide the following information:

– What is the subject of the shooting?
– How large is the subject?
– How fast is the subject moving?
– What is the distance from the subject to the lens?
– How long of a recording time is needed?
– Monochrome or color?
– What do you want to do after capturing the footage?

Regarding the field of view of high-speed cameras

Fundamentally, the usable resolution of a high-speed camera varies depending on the desired frames per second (fps).

 

As higher fps becomes necessary, the resolution inevitably decreases.

When the resolution decreases, the field of view is trimmed, causing a change in the field of view between full resolution and reduced resolution.

Even if you calculate the required lens based on the camera’s sensor size and field of view, the actual field of view may not match the calculated one if the resolution changes.

The selection of lenses should be based on the resolution required at the desired fps.

For example, lens selection for the CHU530EX.

 

 

Shooting speed” Resolution Recording time (When the camera’s built-in memory is 2GB)”
100 2592x2048 4.0s
250 1920×1080 4.1s
300 1280×1024 5.4s
500 1280×768 4.4s
800 800×600 5.6s
1000 640×480 7.0s
1500 512×480 5.8s
2500 320×240 11.2s
4000 112×80 47.8s
7500 320×20 44.7s

If you select a 12mm lens for full resolution (sensor size: 1″),

– For shooting at 300fps, since the vertical and horizontal resolution becomes approximately 1/2, the required lens would be 25mm.

– For shooting at 1000fps, since the vertical and horizontal resolution becomes approximately 1/4, the required lens would be 50mm.

 

If you have any concerns or difficulties in selecting lenses, please feel free to contact us.

Regarding long-duration recording with high-speed cameras:

Standard software cannot handle long-duration recording.

High-speed camera footage contains a high number of frames, resulting in significant data volume. Additionally, fast data writing speed is required.

 

In terms of capacity, it is necessary to write directly to hard disks or SSDs to keep up. Furthermore, considering writing speed, a high-performance PC combined with an SSD is required. However, depending on the SSD product, if about half of the capacity is used, the writing time may drop significantly, so it’s important to carefully select the components.

 

For long-duration recording, it’s essential to consider both the software and hardware aspects.

 

In our company, we provide a set consisting of a high-performance PC with SSD, camera, and custom recording software, verified for operation. (Recording time varies depending on SSD capacity, high-speed camera speed, and resolution.)

 

However, when combining a high-speed camera (CHU130EX) with an SSD-equipped high-performance PC and long-duration recording software, the cost will be approximately 1.2 to 1.3 million yen.

Về việc ghi hình lâu dài bằng camera tốc độ cao

Khi xem xét về việc ghi video trong thời gian dài bằng camera tốc độ cao, có hoặc không có bộ đệm trên máy ảnh sẽ quyết định nhiều.

camera tốc độ cao CHU130-EX của Matsuden có bộ nhớ ghi video tích hợp dung lượng 2GB.

Trong trường hợp camera tốc độ cao không có bộ đệm, hình ảnh từ máy ảnh sẽ được ghi trực tiếp vào RAM (Bộ nhớ) của PC, và sau đó sẽ được lưu trữ trên HDD hoặc ổ SSD.

Tóm lại, khả năng ghi video trong thời gian dài phụ thuộc vào sự cân bằng giữa dung lượng RAM của máy tính và tốc độ ghi của ổ HDD.

Nếu tốc độ ghi vào HDD chậm, bộ nhớ có thể bị tràn.

Đối với các giải pháp, bạn có thể:

– Tăng dung lượng RAM trên máy tính.
– Sử dụng ổ SSD thay vì HDD.
– Để ý rằng, việc thử nghiệm cùng với máy tính là cần thiết để đánh giá thực tế.

Thông tin thêm, về việc ghi video với độ phân giải 130 vạn điểm ảnh (1280×1024) trong 15 phút sẽ tạo ra một tập tin có dung lượng 120GB.

Recording a 24-hour video with a video microscope

When recording for extended periods like 24 hours, using a hard disk recorder with a video microscope makes it straightforward to achieve long-duration recordings.

For example, with a 2TB (terabyte) hard disk, you can record for more than 10 days continuously.

 

ハードディスク
The terminals compatible with attaching to the hard disk include BNC connectors as well.
ハードディスクに取り付ける端子はBNC端子でも対応可能

 

It is also possible to convert the video terminal to USB and directly save the video to a PC. In this case, as a guideline, the file size will be approximately 1MB per second for VGA (640×480) resolution. Therefore, you will need to prepare an HDD or SSD with a capacity that accommodates the required recording time. We can also assist you with recommendations for suitable hard drives. Please feel free to contact our technical support for assistance.

What is vignetting?

What is vignetting?
A black tunnel-like area that occurs when a lens that is incompatible with the camera’s image sensor is used.
It will look like you are looking through a tunnel.

 

 

ケラレ Black areas (vignetting) can be seen at the four corners of the screen. 

 

 

Cause of vignetting

 

●If the camera sensor size is larger than the compatible camera sensor inch of the lens

 

●For borescopes
The wider the sensor size of the camera connected to the borescope, the wider the vignetting area. 

On the other hand, the image is closer to what you would see directly through a borescope.

 

●For microscopes

Usually, microscope cameras are made to avoid vignetting (shadows at the four corners).

We design with a margin to avoid vignetting, but the degree of vignetting varies depending on the manufacturer.

What is Megapixel?

“Megapixel” refers to a unit of measurement used to describe the resolution of an image or video. One megapixel (MP) represents one million (10^6) pixels.

When referring to a “megapixel camera,” it typically means a camera with a resolution exceeding one million pixels. Additionally, there are lenses labeled as “megapixel compatible.” Choosing a lens that matches the camera’s pixel count can result in clearer and more detailed images. Achieving a balance between the camera and lens is crucial for optimal image quality.

We are available to assist you with camera and lens selection. Please feel free to contact our technical support for assistance. 

How to program our industrial UVC camera using Python

Python is a programming language known for its simplicity, rich libraries, cross-platform compatibility, open-source nature, and versatility. Here are some key features:

1. Simple Syntax: Python’s syntax is straightforward and easy to read, making it accessible even to programming beginners.

2. Rich Libraries: Python boasts a vast array of libraries that enable easy execution of various tasks across different domains.

3. Cross-Platform: Python runs on various platforms, including Windows, Linux, and macOS, ensuring broad compatibility.

4. Open Source: Python is open-source and freely available for anyone to use, contributing to its widespread adoption.

5. Versatile Use: Python is suitable for a wide range of applications, including web development, data analysis, machine learning, artificial intelligence, automation, and game development.

Given these characteristics, Python is widely used by both beginners and professionals for various development purposes.

To utilize our UVC camera and capture video using Python, you can execute the following code:

How to capture long-duration videos using a high-definition camera

When it comes to recording long-duration videos lasting several hours with a high-definition camera, there are primarily two approaches: using a computer (PC) and not using a computer.

Using a computer allows direct recording of videos onto the PC’s storage, facilitating extended recording sessions. For details on how to utilize a computer for this purpose, please refer to the following page.

 

If you’re not using a PC, another option is to use our HDMI recorder with an external HDD connected to it.

 

You can achieve long-duration recording by connecting a high-capacity external HDD (up to 1TB) instead of a USB flash drive.

Please note that externally powered HDDs are required as bus-powered external HDDs will not function properly.

 

Moreover, ensure that the HDD is formatted in NTFS format for recording long videos as FAT32 has a file size limit of 4GB per file. exFAT format is not supported for this purpose.

If you want to use an industrial camera on Linux

■ The Genesis of Linux
Linux, unlike Windows, comes in various distributions.

Linux distributions can be developed and distributed freely by anyone, allowing individuals, small groups, and even corporations to provide distributions tailored for different hardware and purposes.

Popular distributions for personal computers and servers include “Debian GNU/Linux,” “Ubuntu,” “CentOS,” “Raspbian,” and “Fedora.”

However, not all applications are compatible with every distribution.

Below, we outline the process of using our cameras with Linux.

■ Using Industrial UVC Cameras
UVC cameras are compatible with many distributions.

Many Linux distributions already have UVC camera drivers built-in.

Additionally, the OpenCV image processing library supports UVC cameras, making it much easier to program compared to industrial USB3 Vision / GigE Vision cameras.

Traditionally, UVC cameras have been associated with built-in lenses, mass production, and low-cost sales akin to webcams. However, our company offers cameras with external terminals (trigger terminals) and interchangeable C-mount lenses.

How to choose uvc camera

At our company, we handle two main types of UVC cameras.

The first type is the DN series.

DN series cameras are considered higher-end compared to typical UVC cameras. There are two main points that distinguish them:

The first point is the presence of trigger terminals. While UVC cameras with trigger terminals are rare, they are common in industrial USB cameras. This feature was added to meet the demand for using UVC cameras in industrial settings.

The second point is the inclusion of a tool program that remembers camera settings such as white balance. UVC cameras typically have automatic brightness and color adjustment settings, which cannot be manually adjusted. However, with the tool program included with DN series cameras, adjustments can be made and saved.

While iControl operates correctly, the camera cannot be found from the application software.

If experiencing this issue on a 64-bit version of Windows, try the following steps with an account that has administrative privileges:

Download the file from the following link: VC_redist.x64.exe.
Run the downloaded VC_redist.x64.exe file. Check “I agree” on the initial screen and click “Install.” No need to check “Send feedback.” Finally, click “Finish” to exit.
Right-click on the “Windows” icon at the bottom left of the Windows screen, then click on “Command Prompt (Administrator).” For Windows 7, navigate to “All Programs” > “Accessories” > right-click on “Command Prompt” and select “Run as administrator.”
Click “Yes” if prompted by the User Account Control.
In the black window that appears, type the following line and press Enter to execute:

regsvr32 netccam64.ax

After seeing the confirmation message “DllRegisterServer in netccam64.ax succeeded,” click “OK,” and then close the black window.
Restart your computer.

In an account without administrative privileges, the camera may not be detected by software using DirectShow.

If the driver setup was performed without administrative privileges, the DirectShow source filter may not be enabled.

To enable the DirectShow source filter after setting up the driver without administrative privileges, follow these steps:

1) Sign in again with an account that has administrative privileges.

2) Connect the camera and wait for the driver to be installed. It’s crucial to connect the camera at least once with an account that has administrative privileges after setting up the driver.

3) Restart Windows.

4) After restarting, sign in again with an account that has administrative privileges. At this point, the DirectShow source filter should be enabled.

After following these steps, the DirectShow source filter should be available even with an account that doesn’t have administrative privileges.

HIGH SPEED CAMERA LOW PRICE (Color / Monochrome) CHU30-C-RS / CHU30-B-RS

Instant slow motion observation is what you want to observe.
You may use the trigger to capture anything you desire.

 

 

●Improve the usability of high-speed cameras! Two software as standard equipment!

●High-speed camera at an extremely low price

●800 fps (fps) at 640 x 480 (VGA) effective pixels,
Also, at 640 x 360 resolution, the maximum speed is 1000 fps (fps).

If color isn’t essential to you, go with the Color Camera option.
 If color is not critical but more light is required, a monochrome camera should be used.

 

The color observed through the microscope does not match the color of the camera image.

When the colors observed through the microscope do not match the colors in the camera image, white balance correction is necessary. However, sometimes the correction using the One Push button may not produce satisfactory results, especially when the light source of the microscope has a tint of orange or yellow.

This discrepancy occurs because the One Push button attempts to correct the color temperature of the light source to white, sometimes excessively. In such cases, manual correction is required to adjust the colors accurately.

 

Please follow the steps below to adjust the colors:

 

1) Reset all settings of the camera to default.

2) Set up the microscope with only the light source or a prepared slide without any specimen. Adjust the brightness on the microscope to ensure it’s not overexposed.

3) Click the One Push button in the camera properties. This will make the camera image appear white.

4) Manually adjust the Red/Blue/Green values in the camera properties to match the colors observed through the microscope as closely as possible.

I would like to connect and use four USB 2.0 5-megapixel cameras simultaneously.

It is possible to connect four USB 2.0 5-megapixel cameras simultaneously, such as the DN2R-500. However, there may be limitations on frame rates and other factors depending on the application.

Primarily, bandwidth considerations should be taken into account, followed by an evaluation of the power and compatibility between the PC’s CPU, memory, USB host controller performance, and the load of all four cameras.

For instance, if one 5-megapixel camera operates at 5fps, the bandwidth required is approximately half of the USB 2.0 host controller’s capacity, assuming a theoretical maximum of 500Mbps. In practice, the effective bandwidth is around 360Mbps, so the usage is already over half of the available bandwidth.

Operating at 1fps or having four USB host controllers might make it feasible, but the actual performance depends on the PC. Therefore, it’s essential to evaluate the setup practically.

For simultaneous operation of four cameras, using USB 3.0 would be preferable. With USB 3.0, a single host controller can provide 5Gbps (5000M), allowing sufficient bandwidth for simultaneous connections, even with a hub.

Though consumer-grade hubs are prevalent, they may introduce uncertainties. For industrial applications, PCIe boards with multiple USB 3.0 ports are commonly used. These boards provide a stable and reliable solution, albeit at a higher cost than consumer-grade alternatives.

For instance, using a PCIe board with four USB 3.0 ports is a common approach. While consumer-grade options are available, industrial-grade boards from companies like AVAL DATA offer long-term supply and stability but come at a higher price.

Utilizing motherboards with built-in USB 3.0 ports is another option. However, performance-wise, a four-channel PCIe board is the most stable solution.

Connecting and processing images from four cameras can significantly strain the PC’s resources, so the intended usage scenario should also be considered. For instance, USB 3 Vision models impose the lowest CPU load, followed by USB 3.0 and then USB 2.0 models, respectively.

Is it feasible to capture images at a rate of 6 frames per second with an external trigger (a 6Hz pulse signal) on a USB 3.0 1.3-megapixel monochrome camera?

Utilizing an external trigger to capture 6 frames per second with the DN3R-500BU, a USB 3.0 monochrome camera with a resolution of 5 megapixels, poses no issues whatsoever. Our USB 2.0 and USB 3.0 cameras share common trigger/strobe specifications. Please refer to the documentation and the FAQ below for assistance when using an external trigger.

 

The voltage specification for the external trigger is 3.3V to 24V, with many customers typically using 5V. Please ensure that the input pulse width is set to 5.1μs or greater.

 

The delay for the external trigger, referring to the time between the camera receiving the trigger and the start of exposure, is typically in the range of a few microseconds (μs). If intentional delay is desired, it can be achieved by setting the Trigger Delay using the SDK.

 

When viewing the camera from the rear, Pin1 is located on the left side, and Pin8 on the right side. Please refer to the attached manual for details. When connecting the short wire included with the camera, it will be connected as follows: Pin1 (white, black, red, orange, yellow, black, white, black) to Pin8. For using an external trigger, utilize Pin1 and Pin2.

The dynamic range supported by a USB 3.0 monochrome camera with a resolution of 2 million pixels varies depending on the model.

The term “dynamic range” refers to the value representing the range of white to black that a single pixel can express. In the case of 8 bits, there are 256 levels, allowing a single pixel to express 256 shades of gray. With 12 bits, a single pixel can represent 4096 levels, enabling finer gray-scale representation, albeit with increased data volume. The dynamic range depends on the specifications of the image sensor being used, rather than the software or PC.

Now, the USB 3.0 2-megapixel monochrome camera (DN3RG-200BU) defaults to sending 8-bit data. Therefore, the 47fps listed on the HP website pertains to the fps at 8 bits. For the DN3RG-200BU, both 8-bit (default) and 10-bit (transferred as 16-bit) modes achieve 47fps.

Dynamic range varies depending on the model. The mention of transferring as 16-bit is due to the necessity of transferring images in either 8-bit or 16-bit format, where, despite technically having a 10-bit dynamic range, 6 bits are allocated to color, effectively resulting in a practical dynamic range of 10 bits.

 

The cameras operating in either 8-bit or 10-bit mode include:

– DN3G-30BU (USB3.0, 300,000-pixel monochrome)
– DN3RG-130BU (USB3.0, 1.3-megapixel monochrome)
– DN3RG-200BU (USB3.0, 2-megapixel monochrome)

The cameras operating in either 8-bit or 12-bit mode include:

– DN3R-500BU (USB3.0, 5-megapixel monochrome)
– DN3R-1000BU (USB3.0, 10-megapixel monochrome)

All USB2.0 cameras operate solely in 8-bit mode.

What is the method for distinguishing whether a frame is a GoodFrame or a BadFrame in a callback?

The determination is made based on the lBufferSize parameter passed to the callback function.

 

long CALLBACK CallbackFunc(BYTE * pBuffer, long lBufferSize,PVOID pContext )

 

When lBufferSize == 0, it indicates a BadFrame.

When lBufferSize != 0, it indicates a GoodFrame.

 

Judgment should not rely on pBuffer.

 

pBuffer == NULL signifies that memory for the frame is not allocated. While it will not be NULL during a GoodFrame, its value during a BadFrame is indeterminate.

 

To ensure that the callback is invoked even during BadFrame occurrences, the following code must be executed at the appropriate initialization stage:

 

ICubeSDK_SetCamParameter( n, REG_CALLBACK_BR_FRAMES, ON );  //n is Camera code

 

The ON parameter in the last argument enables invoking the callback during BadFrame occurrences. When set to OFF, the callback is only triggered during GoodFrame occurrences.

how you can use a DN camera with LabVIEW

When using our DN series camera with LabView, it is necessary to utilize NI-IMAQ. If you do not have NI-IMAQ available, we kindly request that you acquire it.

Furthermore, it is necessary to switch the camera to 3Vision mode. Please note that when provided by us, it is delivered in SDK mode.

Please refer to the following steps for switching modes.

 

 

What is ISO sensitivity ?

  1. What is ISO sensitivity ?

ISO sensitivity refers to the term used in the era of film cameras, where sensitivity was adjusted by changing the film. For example, if one wanted to increase shutter speed but lower sensitivity, they would switch to a film with a higher ISO sensitivity.

 

2.   

 

Even though film cameras are no longer prevalent, some digital cameras, such as compact digital cameras and digital single-lens reflex cameras, continue to offer ISO sensitivity settings. This is due to the background belief that for users accustomed to ISO sensitivity, expressing sensitivity settings in ISO values would be more intuitive and understandable.

 

3.  

 

However, in today’s industrial cameras, there are few that utilize ISO notation for sensitivity settings. Our company’s cameras also do not allow sensitivity settings in ISO notation.

While ISO sensitivity is not available, there are several methods to adjust brightness.

 

4. 

Brightness in industrial cameras is adjusted using the following methods, although not through ISO sensitivity:

– Changing the aperture of the lens (generally, larger aperture means brighter)
– Adjusting the aperture of the lens
– Adjusting with lighting (using lighting fixtures to adjust brightness, applying strong strobe light to increase brightness, etc.)
– Adjusting exposure time of the camera (increasing it makes the image brighter)
– Adjusting gain (increasing it makes the image brighter)

Note: Increasing gain too much deteriorates the signal-to-noise ratio, making grainy noise more prominent.

For April 2024 HOLIDAY NOTICE

Dear Valued Customers, Business Associates, and Partners,

Shodensha Vietnam is pleased to announce our schedule of April holiday 2024 as follow:

– Hung King Commemoration Day on April 17, 2024 (1 day)

– Liberation Day & May Day from Monday, 29th April 2024 to Wednesday, 1 May 2024

– Business operation will resume as normal on 2th May 2024(Thursday).

 Wishing you and your family a happy holiday.