Methods for outputting the imagery from industrial endoscopes to a separate monitor or PC.

The endoscopic series of cameras for borescopes typically involve visual confirmation of the imagery on the main monitor. However, as the main unit outputs video signals (AV terminals), if a monitor with a 4:3 aspect ratio and video terminals is available, one can connect via a video cable to view the imagery on an external monitor.

 

 

 

During this process, visual confirmation of the imagery on the main unit’s monitor becomes unavailable. If one wishes to connect to a PC, converting this AV output to USB signals via a converter like the one described below enables input.

 

 

 

 

 

Industrial endoscopes are showcased on the Shodensha product website.

High-sensitivity high-definition camera for borescope use

What cameras are necessary for a borescope?

Attaching a camera to a borescope results in diminished brightness. Consequently, cameras with high sensitivity or intense illumination are requisite. While our BA200HD model offers both affordability and high sensitivity, certain conditions of the object or the type of borescope may still result in insufficient brightness even with this model. While using intense illumination is an option, it can be costly.

 

Recommended feature: “Auto Exposure Master”

Here, we introduce our sophisticated high-definition camera. It combines advanced functionality with high sensitivity, rendering it highly effective in dim conditions, especially when coupled with the “Auto Exposure Master” feature. One drawback is the smaller camera sensor size, at 1/2.8 inches, resulting in a slightly narrower area captured in the imagery. However, this model performs well with borescopes with diameters below φ2.7.

 

High-sensitivity high-definition camera for borescope use.

What cameras are necessary for a borescope?

Attaching a camera to a borescope results in diminished brightness. Consequently, cameras with high sensitivity or intense illumination are requisite. While our BA200HD model offers both affordability and high sensitivity, certain conditions of the object or the type of borescope may still result in insufficient brightness even with this model. While using intense illumination is an option, it can be costly.

 

Recommended feature: “Auto Exposure Master”

Here, we introduce our sophisticated high-definition camera. It combines advanced functionality with high sensitivity, rendering it highly effective in dim conditions, especially when coupled with the “Auto Exposure Master” feature. One drawback is the smaller camera sensor size, at 1/2.8 inches, resulting in a slightly narrower area captured in the imagery. However, this model performs well with borescopes with diameters below φ2.7.

The relationship between the borescope and the connected camera’s sensor size in inches.

The sensor size of the camera connected to the borescope affects the extent of blurring. Conversely, it approaches the image seen directly by the eye.

The focal length (f-value) of the adapter lens also varies.

Confirmation was conducted using a φ4mm 0° borescope.

■ When using an 18mm focal length adapter lens:

(1) With a camera featuring a 1/1.8-inch imaging sensor:

 

 

 

 

(2) With a camera featuring a 1/2.5-inch imaging sensor:

 

 

 

■ When using a 35mm focal length adapter lens:

 

(1) With a camera featuring a 1/1.8-inch imaging sensor:

 

 

 

 

(2) With a camera featuring a 1/2.5-inch imaging sensor:

 

 

 

Field of view on monitor when borescope and camera are connected

The field of view when a camera is connected to a borescope and observed on a monitor changes depending on various factors.

 

 

 

This time, we compared the following three points.

 (1) Borescope diameter (φ4mm and φ2.7mm)
(2) Number of camera inches (1/2 inch and 1/3 inch)
(3) f number of connected lens (mm) (35mm and 27mm)

 

 

 

(1) Comparison of borescope diameter between φ4mm and φ2.7mm
(Fixed camera size to 1/3 inch and lens to 35mm)

 

■φ4mm   ■φ2.7mm
 

As mentioned above, increasing the diameter of the borescope will increase the field of view on the monitor.

 

 

 

(2) Compare camera inches between 1/3 inch and 1/2 inch

(Borescope φ4mm, lens fixed at 35mm)

 

■1/3inch   ■1/2inch
 

As mentioned above, reducing the camera sensor size will increase the field of view on the monitor.

 

 

 

 

(3) Comparison of connected lenses between 35mm and 27mm

(Borescope φ4mm, camera fixed at 1/3 inch)

 

■35mm   ■27mm
 

As mentioned above, increasing the focal length of the connecting lens will widen the field of view on the monitor.

 

In addition, our connection lens BA-A1835 allows you to adjust the field of view, so you can further widen the field of view on your monitor.

■■Full-field observation (using 1/2 inch camera)   ■During magnified observation (using 1/2 inch camera)
BA-A1835可変倍率カメラアダプタレンズ01   BA-A1835可変倍率カメラアダプタレンズ02

 

By reducing the camera’s sensor size, it can be expanded to almost cover the entire monitor.

(When using 1/3 inch camera and magnifying observation)

 

BA-A1835可変倍率カメラアダプタレンズ03

 

 

For product details of the camera adapter, please see the product page below.

How to observe the inside of a hole

 The feasibility of observing the interior of a hole using surface-emitting coaxial illumination depends on the diameter of the hole; larger diameters facilitate more effective observation.

 

穴の中を観察 穴の中を観察
  • The subject is the hole in a cylindrical metal object.
 

 

 

I utilized surface-emitting coaxial illumination to observe the interior of the hole

 

 

面発光同軸照明で観察

 

– The coaxial illumination allowed light to penetrate deep into the hole, enabling clear observation of any imperfections or scratches within its depths.

 

面発光同軸照明
  • Surface-emitting coaxial illumination

– Endoscopes and borescopes are also effective methods for observing the interiors of holes.

 

 

高機能工業用内視鏡

– High-function industrial endoscope with a 3.5-inch monitor
MIGS300-V551

– Cable lengths of 1 meter and 2 meters are available for selection.

φ5.5のフレキシブルタイプ – Flexible, user-friendly cable with a diameter of 5.5mm.
The tip features a slim 4.0mm diameter type.
MIGS300-401 (available in 1m and 2m lengths).
ボアスコープ BAL-0418L (0°)

– Borescope BAL-0418L (0°)

– Available in 0° (direct view), 30° (side view), 70° (side view), and 90° (side view) types.

– The outer diameter of the tube is 4mm.

極細径工業用内視鏡

– Ultra-slim industrial endoscope

– Equipped with a 0.7mm ultra-slim probe, enabling the inspection of precision-engineered components.

For more details about the product, please feel free to contact our technical support. We also accept requests for testing.

Method for Observing the Inner Diameter Surface of a Cylindrical Object at Once

– When capturing images of the inner sidewalls of cylindrical objects, utilizing a wide-angle borescope proves effective.

 

ワイドアングルボアスコープ   Wide-Angle Borescope
ME.40175.00100

– Compared to a standard borescope, a wide-angle borescope offers a broader field of view, allowing for a more extensive visual inspection in one glance.

If the subject has a glossy appearance, it can be observed using our 3W coaxial illumination. However, if the object lacks gloss, the 3W coaxial illumination may not provide sufficient light intensity.

In such cases, the use of a higher-power coaxial illumination system is recommended.

 

ハイパワーの同軸照明

  “High-power coaxial illumination”

We observed the inner side of a 20mm diameter object using a wide-angle borescope

 

内側側面を観察

 

 

 

“Video: Observing the inner side of a cylindrical object with a wide-angle borescope (using borescope LED illumination)”

 

 

 

“Video: Observing the inner side of a cylindrical object with a wide-angle borescope (using high-power coaxial illumination)”

 

 

 

However, with a wide-angle borescope, it can be challenging to illuminate and observe objects larger than 25mm in diameter.

For such objects, there is a specialized lens known as a 360° internal inspection lens. Using this lens, we observed the inner side of a 50mm diameter glossy object.

 

ホールインスペクションレンズ The object is a 50mm diameter cylindrical inner side.

 

 

 

ホールインスペクションレンズ

 

 

 

“Video: Observing a 50mm diameter object with a 360° internal inspection lens”

 

 

 

This lens allows for the observation of the interior surfaces without inserting the lens into the object, unlike a borescope.

 

Specifications of the lens used

Model Optical System Specifications
Compatible Camera Minimum Field of View (Diameter × Height) Maximum Field of View (Diameter × Height) Hole Diameter Visible Object Height (High Resolution) Visible Object Height (VGA Working Distance (WD) Wavelength Range  F-Number
(inch) (mm) (mm) (mm) (mm) (mm) (mm) (nm)  
PCHI012 1/2 10×10 120×190 10〜120 6〜120 10〜190 5〜62 450〜650 5.8

 

Please note that the actual field of view in the height direction varies depending on the pixel size of the camera used (high resolution or VGA).

 

<Camera Used>

USB3.0 カメラ(1000万画素・カラー)   USB 3.0 Camera (10 Megapixels, Color)

 

 

Please feel free to contact us for product details

When performing close-up photography with a borescope

When connecting a camera to a borescope for observation, there may be instances where achieving focus at close range (with a focal distance of approximately 2-4mm) proves challenging due to certain conditions.

For example, when a conversion lens is directly attached as demonstrated below, it may not be possible to perform close-up photography.

 

 

ボアスコープの接写方法01

 

 

In such cases, inserting a close-up ring between the lens and the camera can enable close-up photography.

 

 

ボアスコープの接写方法02

 

ボアスコープの接写方法03

 

 

The minimum focusing distance was verified using the aforementioned combination.
* Employing a 4mm diameter, 0° angle borescope.

 

 

In the absence of a close-up ring (approximately 4mm)   Adding a close-up ring (approximately 1.5mm)
ボアスコープの接写方法04 ボアスコープの接写方法05

 

 

 

The close-up rings introduced herein are available through our company.

Please view the product details at the link below.

Concerning the Focal Length When Utilizing a Side-Viewing Borescope.

– When using a side-viewing (90°) borescope, attention must be given to the focal length.

Utilizing a side-viewing configuration inevitably results in a shorter distance to the wall surfaces (indicated by the red arrow).

 

 

ボアスコープ(側視)の観察イメージ

 

 

– Upon magnifying the tip of the side-viewing borescope, it appears as follows.

 

 

ボアスコープ(側視)先端の焦点距離のイメージ

  • Compared to the direct-viewing type, the side-viewing type has a shorter actual focal distance (indicated by the blue arrow) due to the distance represented by the red arrow.

 

  • In practice, a 4mm diameter side-viewing borescope was employed to observe the sidewalls of holes with diameters of 4.5mm, 6mm, and 7mm.

ボアスコープ(側視)の観察イメージ

 

 

 

Even when utilizing the focal adjustment feature of the side lens with a diameter of φ4.5mm, the focal point remains entirely unaligned.

ボアスコープ(側視)で直径4.5mmの穴を観察

 

 

 

■The focal point barely aligns on the side with a φ6.0mm aperture.

However, discrepancies in product manufacturing may result in misalignment.

 

 

ボアスコープ(側視)で直径6.0mmの穴を観察

 

 

 

■On the side with a φ7mm aperture…

There is ample room for adjustment in the lens’s focal adjustment capability. Even accounting for variations in product quality, the distance remains sufficiently usable.

 

 

ボアスコープ(側視)で直径7.0mmの穴を観察

 

 

 

Observation of the side with aperture diameters smaller than φ6mm is made feasible through the utilization of a macro lens attachment ring.

 

 

接写リング取り付けイメージ

 

 

 

I observed the side with a φ4.5mm aperture diameter by inserting a 5mm macro lens attachment ring.

 

■Observation of the side with a φ4.5mm aperture diameter (with the addition of a 5mm macro lens attachment ring)

Even at φ4.5mm (with a distance to the wall of 0.25mm), the focal point aligns.

(The presence of a distance between the lens and the mirror within the borescope allows for focal alignment even at 0.25mm.)

 

 

ボアスコープ(側視)で直径4.5mmの穴を観察(接写リング使用)

 

 

 

■Observation of the side with a φ6mm aperture diameter (with the addition of a 5mm macro lens attachment ring)

There is still room for further adjustment.

 

 

 

ボアスコープ(側視)で直径6.0mmの穴を観察(接写リング使用)

 

 

 

When observing the side with a φ4.5mm aperture diameter using direct (0°) wide-angle viewing, the macro lens attachment ring is unnecessary. (Adjustment is possible within standard specifications.)

 

■Observation of the side with a φ4.5mm aperture diameter (wide-angle, direct viewing)

 

 

ボアスコープ(直視 ワイドアングル)で直径4.5mmの穴を観察

 

 

The appearance when observed with the standard type of direct viewing is as follows for reference.

 

ボアスコープ(直視)で直径4.5mmの穴を観察

 

 

 

Please refer to the following for detailed product information on the “φ4mm side-view borescope” and the “5mm macro lens attachment ring” being used this time.

Methods of lateral viewing with a borescope and their respective characteristics

1.Methods of Lateral Viewing with a Borescope

 

There are primarily two methods of lateral viewing using a borescope. I will introduce the characteristics of each method.

 

◆ Utilizing a lateral (90°) viewing borescope

 

The lateral viewing type of borescope, characterized by an optical path arranged in a single direction, may exhibit uneven brightness across the observed surface due to its directional lighting configuration.

 

 

光路が一方向状に配置   観察面の明るさはアンバランスが発生
  • The optical path is arranged unidirectionally.
 

Imbalance in brightness occurs across the observation surface

 

Additionally, since the illumination is not ring-shaped but directional, uneven brightness may occur on the screen when observing reflective objects.

 

 

 

◆ Covering a direct-view borescope with a side-view tube (side-view adapter).

 

– A side-view tube (side-view adapter) is an accessory designed for enabling lateral viewing with a direct-view borescope. Simply fitting it over the tip allows for easy lateral observation.

– Note: The diameter of the side-view tube (side-view adapter) for a φ4mm borescope is φ5.5mm, which makes it slightly thicker.

 

 

ボアスコープ(工業用硬性鏡)の側視アダプタ

 

ボアスコープ側視管装着イメージ   – Image of a Side-View Tube (Side-View Adapter) Installation

 

 

– The advantage of the side-view tube (side-view adapter) is that it can be rotated while attached, allowing for easy observation of a 360° field of view.

 

 

ボアスコープ(工業用硬性鏡)の側視アダプタ

 

 

– The disadvantage is that the edges of the mirror are visible, preventing the use of the entire field of view.

 

 

ミラーのエッジ

 

– Using a direct-view type results in ring-shaped illumination. Additionally, the mirror is more susceptible to the effects of dust and dirt (reflections).。

 

 

 

 

2. When connecting a camera to a borescope.

 

– When connecting a camera, the differences in this method significantly impact the results, as cameras generally have a lower dynamic range than the human eye.

 

側視タイプのボアスコープ 直視タイプのボアスコープ
   
– Advantages and Disadvantages of Lateral Viewing Type – Advantages and Disadvantages of Direct-Viewing Type
– Bright and dark areas occur on the same surface.
– In the presence of lateral holes, the walls and bottom surfaces of these holes will be shadowed.
– When observing the same surface, the central area appears bright while the periphery remains dark.
– Light also reaches the walls and bottom surfaces of lateral holes.
– The edges of the mirror are reflected in the view.
– The attachment and removal of the side-view tube allow for both direct and lateral observation.

 

 

 

 

– However, depending on the reflectivity and shape of the object, the lateral viewing type may provide a clearer view.

 

   
側視タイプ 直視タイプ+側視管
<Lateral Viewing Type>
・The observation surface is easier to see.。

<Direct Viewing Type with Side-View Tube>

・Illumination is reflected in the central area.

 

 

 

 

 

3. Recommended Camera Feature for Borescope Observation: “WDR (HDR)”

 

Our company recommends cameras with WDR (HDR) functionality for borescope use.

WDR (HDR) stands for Wide Dynamic Range (High Dynamic Range), a feature that expands the camera’s dynamic range.

Below is an image taken with a camera equipped with WDR functionality connected to a side-view type borescope.

 

 

カメラのダイナミックレンジを広げる機能(WDR)とボアスコープ

 

 

 

 

The “Lateral Viewing (90°) Type” and “Direct Viewing Type” borescopes introduced here are available through our company.

For more details, please visit the product pages below.

The camera system can be utilized for inspecting the interior walls of engine cylinders or cans.

I have compiled an overview of a camera system that can be utilized for inspecting the interior walls of engine cylinders or cans. I will present actual captured images, as well as the merits and drawbacks associated with each application.

 

 

<SAMPLE>

Given the difficulty in obtaining engine cylinders, we conducted tests using aluminum cans for this study. The dimensions of the aluminum can were φ100mm×H130mm. We inscribed numbers from 1 to 5 on the interior wall and introduced several scratches in various locations.

 

アルミ缶

 

<CAMERA>

Methods 1 to 5 utilized our company’s full high-definition camera. The details of the camera used can be found here. By standardizing the camera, we were able to conduct a pure comparison of lenses. Additionally, for method 6, we employed an S-mount UVC camera as an additional edition.

 

 

 

 

<INSPECTION METHODS AND RESULTS>

 
 

 

1. Method for inspecting the entire circumference of the inner wall in one shot using a wide-bore scope.

 

1. Wide-bore scope: φ4mm
2. Flat dome-type illumination: DC-30D-127W-CH1
3. Illumination for borescope: LED-3WDB

 

 

アルミ缶  

Left: Scene of the capture
Right: Magnification of the insertion part

The borescope can be observed slightly protruding from the entrance of the can. Due to the distance and proximity to the bottom, visibility of scratches near the depths is reduced.

     
ボアスコープで撮影  

The borescope was positioned slightly away from the entrance to capture the entire area within a single frame.

     
アルミ缶  

To magnify the view, the borescope was slightly inserted from the entrance and captured.

 

The operability is rated at ★4 due to the ability to confirm the entire circumference of the inner wall in one shot.

The visibility level of scratches is rated at ★3.

 

 

 

2. Method for inspection using a 90° side-view borescope (φ4mm) (requires rotation of the bore).

 

1. Borescope: φ4mm, 90° side-view
2. Flat dome-type illumination: DC-30D-127W-CH1
3. Illumination for borescope: LED-3WDB

 

アルミ缶  

Scene of the capture:

The borescope is inserted into the can.

Rotating the bore is necessary for complete circumference inspection (requires rotating the camera).

Additionally, during magnification, the entire top-to-bottom view cannot be observed in a single frame, necessitating vertical movement.

     
アルミ缶  

To ensure the entire height fits within one frame, the borescope was positioned slightly away from the inner wall for the capture.

     
アルミ缶  

To magnify the view, the borescope was brought close to the inner wall for the capture.

 

Rotating the bore is necessary for inspecting the entire circumference of the inner wall, requiring rotation of the camera itself, resulting in a usability rating of ★2.

The visibility level of scratches is rated at ★4.

 

 

 

3. Method for inspection using a 90° side-view (interchangeable tip) rotatable borescope (φ8mm) (requires rotation of the bore).

 

1. Rotatable borescope (interchangeable tip): φ8mm, 90° side-view
2. Flat dome-type illumination: DC-30D-127W-CH1
3. Illumination for borescope: LED-3WDB

 

アルミ缶  

Scene of the capture:

The borescope is inserted into the can. While rotation of the bore is necessary for complete circumference inspection, the rotatable borescope features an interchangeable tip that allows rotation of the tip tube, eliminating the need for camera rotation.

     
アルミ缶の撮影  

The borescope was positioned away from the inner wall for the capture, but capturing the entire top-to-bottom view in one frame proved challenging, necessitating slight vertical movement.

     
アルミ缶の撮影  

To magnify the view, the borescope was brought close to the inner wall for the capture.

 

For inspecting the entire circumference of the inner wall, rotation of the bore is unnecessary with the rotatable borescope. However, vertical movement is required, resulting in a usability rating of ★3.

The visibility level of scratches is rated at ★4.

 

 

 

4. Method for inspecting the entire circumference of the inner wall in one shot using a microscope for observing hole walls.

 

 1. Microscope for observing hole walls (for diameters ranging from φ20mm to φ120mm): PH200BA-D30

 

アルミ缶の撮影  

Left: Scene of the capture

Right: Product photograph

     

The lens is positioned near the entrance (no need to insert into the can), allowing for a complete circumference inspection of the can interior in one shot.

Visibility is reasonably good.

Since there’s no need to insert the lens portion into the can, the risk of damaging the sample is low.

     
アルミ缶の撮影  

To ensure the entire area fits within one frame, the lens was positioned slightly away from the entrance for the capture.

     
アルミ缶の撮影  

To magnify the view, the lens was positioned at the very edge of the entrance, but it’s not particularly suited for magnification.

Operability is rated at ★4 due to the ability to confirm the entire circumference of the inner wall in one shot.

The visibility level of scratches is also rated at ★4.

 

 

 

5. Method for inspection using a high-magnification lens with a 90° side-view mirror attached to the tip (requires rotation of the lens).

 

1. High-magnification lens: FZ lens
2. Custom-made 90° side-view mirror attached to the tip of the lens
3. Custom-made LED illumination for attaching the 90° side-view mirror

 

 

高倍率レンズ先端に90°側視ミラーを取付ける方法  

Left: Scene of the capture

Right: Magnification of the insertion part

The lens is fully inserted into the can for observation.

     
高倍率レンズ先端に90°側視ミラーを取付ける方法  

Minimum magnification: Approximately 40 times

     
高倍率レンズ先端に90°側視ミラーを取付ける方法  

Maximum magnification: Approximately 200 times

Mainly focused on magnified observation, the visible area at once is narrow, making it difficult to navigate, resulting in a usability rating of ★1.

The visibility level of scratches is rated at ★5.

However, it’s worth noting that for scratch detection purposes, this method may not be practical, and it’s primarily intended for magnified observation purposes.

 

 

6. [Special Edition] Method for inspecting the entire circumference of the inner wall in one shot using an S-mount camera and fisheye lens.

 

 1. UVC camera
2. Fisheye lens
3. Flat dome-type illumination: DC-30D-127W-CH1

 

魚眼レンズ  

A fisheye lens is attached to a tube camera with interchangeable lenses. This allows for both direct viewing and side-view observation simultaneously.。

 

* With a lens diameter of 28mm, unlike borescopes, it cannot observe narrow objects.

* Additionally, it is not suitable for deep holes.

魚眼レンズ  

Capturing the image slightly away from the entrance of the can.

     
魚眼レンズ  

Capturing the image right at the entrance of the can.

Operability is rated at ★4 due to the ability to confirm the entire circumference of the inner wall in one shot.

The visibility level of scratches is rated at ★3.

However, it’s worth noting that the visibility can vary significantly depending on how the lighting is applied, resulting in extreme contrasts between bright and dark areas.

 

 

 

 

<Summary>

 

When observing inner walls, it’s essential to select a camera system that aligns with your budget and intended purpose.

Considering usability is also recommended during the evaluation process.

 

Selecting a camera system based on your specific application. Recommended camera systems:

 

If you aim to inspect the entire circumference of the inner wall in one shot for scratch detection purposes:

 

4. Method for inspecting the entire circumference of the inner wall in one shot using a microscope for observing hole walls.

 

– The PH200BA-D30 microscope for observing hole walls (for diameters ranging from φ20mm to φ120mm) is recommended.

 

If you desire magnified observation of scratches:

5. Method for inspection using a high-magnification lens with a 90° side-view mirror attached to the tip (requires rotation of the lens) is recommended.

 

If you want to ensure comprehensive observation without missing any area in the 90° inner wall direction:

 

3. Method for inspection using a 90° side-view (interchangeable tip) rotatable borescope (φ8mm) (requires rotation of the bore) is recommended.

 

– The components mentioned, including the interchangeable tip rotatable borescope (φ8mm, 90°), flat dome-type illumination (DC-30D-127W-CH1), and illumination for borescope (LED-3WDB), are recommended.

 

If you want to observe both the bottom and inner walls with a single device:

1. Method for inspecting the entire circumference of the inner wall in one shot using a wide-angle borescope is recommended.

 

If price is a primary consideration:

 

6. [Special Edition] Method for inspecting the entire circumference of the inner wall in one shot using an S-mount camera and fisheye lens is recommended.

A camera system that can be used for inspecting the inner wall of engine cylinders or the inner wall of cans

I’ve summarized the camera systems that can be used for inspecting engine cylinder walls or can walls. I’ll introduce them with actual images, as well as their respective merits and drawbacks.

 

 

 

 

 

●Test conditions

 

<Sample>

Since engine cylinders are difficult to obtain, we conducted the test using aluminum cans this time.
The size of the aluminum can is φ100mm × H130mm.
We marked numbers 1 to 5 on the inner wall.
We made scratches in several places.

 

アルミ缶

 

<Camera>

 

Methods 1 to 5 used our full high-definition camera. ⇒ Camera used here
By using the same camera, we can compare the lenses purely.
*For method 6, we used an S-mount UVC camera as a special edition.

 

 

 

 

●Inspection Method and Results

 

1. Method for inspecting the entire circumference of the inner wall in one shot using a wide bore scope

 

 ①ワイドボアスコープ φ4mm ボアスコープ 0°
 ②平型ドーム式照明 DC-30D-127W-CH1
 ③ボアスコープ用照明 LED-3WDB

 

アルミ缶  

Left: Shooting Scene

Right: Insertion Port Enlarged

The borescope can be observed slightly away from the entrance of the can.

There is a distance, and scratches close to the bottom are less visible.

     
ボアスコープで撮影  

The borescope is positioned slightly away from the entrance to capture the entire area in a single frame.

     
アルミ缶  

Position the borescope slightly inside the entrance to capture an enlarged view.

 

The operability is rated at ★4 since the entire circumference of the inner wall can be checked in one shot.

The visibility level of scratches is rated at ★3.

 

 

 

Method 2: Inspection using a 90° side-view borescope (φ4mm) (Requires bore rotation)

 

 

 ①ボアスコープ φ4mm ボアスコープ 90°

 ②平型ドーム式照明 DC-30D-127W-CH1

 ③ボアスコープ用照明 LED-3WDB

 

アルミ缶  

Shooting Scene

The borescope is inserted into the can.

Rotating the bore is necessary to inspect the entire circumference (requires rotating the camera along with the bore).

Additionally, when enlarging, the top and bottom cannot be observed in a single frame, requiring vertical movement as well.

     
アルミ缶  

Position the borescope slightly away from the inner wall to capture the entire height in a single frame.

     
アルミ缶  

Bring the borescope close to the inner wall to capture an enlarged view.

 

If inspecting the entire circumference of the inner wall, bore rotation is necessary, requiring rotation of the camera as well, thus rated at ★2 for operability.

However, the visibility level of scratches is rated at ★4.

 

 

 

3. Method: Inspection using a 90° side-view (interchangeable tip) swivel borescope (φ8mm) (Requires bore rotation)

 

 ①(先端交換式)くるっとボアスコープ φ8㎜ 90°

 ②平型ドーム式照明 DC-30D-127W-CH1

 ③ボアスコープ用照明 LED-3WDB

 

 

アルミ缶  

Shooting Scene

The borescope is inserted into the can.

To inspect the entire circumference, bore rotation is necessary, but since it’s a swivel borescope, the tip tube can be rotated.

(Camera rotation is not required)

     
アルミ缶の撮影  

The borescope was positioned away from the inner wall for the shot, but capturing the top and bottom in a single frame is not possible, so some vertical movement is required.

     
アルミ缶の撮影  

Bring the borescope close to the inner wall to capture an enlarged view.

 

If inspecting the entire circumference of the inner wall, a swivel borescope eliminates the need for camera rotation, but vertical movement is necessary, rated at ★3 for operability.

However, the visibility level of scratches is rated at ★4.

 

 

4. Method: Inspecting the entire circumference of the inner wall in one shot using a microscope for observing hole walls

 

 ①穴内壁観察用マイクロスコープ(φ20mm~120mm用) PH200BA-D30

 

アルミ缶の撮影  

Left: Shooting Scene

Right: Product Photo

     

The lens is positioned near the entrance (no need to insert into the can) to allow for a one-shot inspection of the entire circumference inside the can.

Visibility is reasonably good.

Since there’s no need to insert the lens portion into the can, the risk of damaging the sample is low.

     
アルミ缶の撮影  

Position the lens slightly away from the entrance to capture the entire area in a single frame.

     
アルミ缶の撮影  

Capture the image with the lens positioned right at the entrance, allowing for maximum magnification.

However, it’s not particularly suitable for significant magnification.

 

 

Operability is rated at ★4 since the entire circumference of the inner wall can be checked in one shot.

The visibility level of scratches is also rated at ★4.

 

 

5. Method: Inspection using a high-magnification lens with a 90° side-view mirror attached to the tip (Requires lens rotation)

 

1. High-magnification lens: FZ lens
2. Custom-made: 90° side-view mirror attached to the tip of the lens
3. Custom-made: LED illumination for attaching the 90° side-view mirror

 

 

高倍率レンズ先端に90°側視ミラーを取付ける方法  

Left: Shooting Scene

Right: Insertion Port Enlarged

The lens is fully inserted into the can for observation.

     
高倍率レンズ先端に90°側視ミラーを取付ける方法  

Minimum magnification: Approximately 40x

     
高倍率レンズ先端に90°側視ミラーを取付ける方法  

Maximum magnification: Approximately 200x

Operability is rated at ★1 because the main focus is on magnification, and the visible area at once is narrow, making it difficult to search.

However, the visibility level of scratches is rated at ★5.

It’s worth noting that while it’s not very practical for scratch detection purposes, it’s primarily intended for magnification observation.

 

 

 

6. [Special Edition] Method for inspecting the entire circumference of the inner wall in one shot using an S-mount camera and fisheye lens

 

1. UVC camera
2. Fisheye lens
3. Flat dome-type lighting DC-30D-127W-CH1

 

 

魚眼レンズ  

Attach a fisheye lens to a tube camera with interchangeable lenses.

This allows for side-view observation while maintaining direct viewing.

 

* Since the lens diameter is 28mm, it cannot observe small-diameter objects like borescopes.

It’s also not suitable for deep holes.

 

魚眼レンズ  

Capture the image with the camera positioned slightly away from the entrance of the can.

     
魚眼レンズ  

Capture the image with the camera positioned right at the entrance of the can.

Operability is rated at ★4 since the entire circumference of the inner wall can be checked in one shot.

The visibility level of scratches is rated at ★3.

However, the visibility greatly varies depending on how the lighting is applied, resulting in extreme differences between bright and dark areas.

 

 

 

Summary:

 

When observing inner walls, it’s essential to choose a camera system that fits your budget and purpose.

Considering operability is also recommended during the evaluation process.

 

 

Recommended camera systems to choose from based on usage

 

<If you want to check the entire circumference inside the can in one shot for the purpose of finding scratches>

4. Method for inspecting the entire circumference of the inner wall in one shot using a microscopewith an aperture wall observation function.

① The aperture wall observation microscope (for φ20mm to φ120mm) PH200BA-D30 is the best option.

 

<If you want to magnify the scratches>

 

5. Method for inspecting using a high-magnification lens with a 90° side-view mirror attached to the tip (Requires lens rotation) is the best option.

 

<If you want to ensure absolute visibility of the inner wall direction at 90° without missing anything>

 

3. Method for inspecting using a 90° side-view (interchangeable tip) swivel borescope (φ8mm) (Requires bore rotation)

① (Interchangeable tip) Swivel borescope φ8mm 90°

② Flat dome-type lighting DC-30D-127W-CH1

③ Borescope lighting LED-3WDB is the best option.

 

<If you want to observe the bottom and inner walls with one device>

 

1. Method for inspecting the entire circumference of the inner wall in one shot using a wide-angle borescope is the best option.

 

<If price is a priority>

 

6. [Special Edition] Method for inspecting the entire circumference of the inner wall in one shot using an S-mount camera and fisheye lens is the best option.

Closest distance of endoscope and borescope

The closest distance to the object within the in-focus range (observation distance) is called the closest distance.

 

The closest distance has characteristics depending on the type of endoscope.

 

1. Endoscope equipped with advanced camera

Since there is a camera at the tip, the optical closest distance is longer.

 

In the case of our endoscope, the closest distance is 10 mm.
The recommended viewing distance is 10-60mm.

    

 

先端カメラ搭載内視鏡

 

Although it is made by another company, some low-priced models seem to have a closest distance of about 40mm.

 

先端カメラ搭載内視鏡

 

 

 

2. Borescope

 

Borescopes and fiberscopes have relatively short closest distances.

This is not a guaranteed value as there are individual variations, but when connecting a camera with our borescope, the closest distance is approximately 5 mm.

 

ボアスコープの最至近距離01  

Lens focus tonality can be adjusted, but there are limits.

The limit is around 5mm.

     
ボアスコープの最至近距離02   When we checked with our current product, the closest distance was 4.5mm.

 

 

 

 

◆How to shorten the closest distance

 

By inserting a close-up ring (5mm), the closest distance can be reduced to about 3mm.

 

 

接写リング

 

     
ボアスコープの最至近距離05  

When using our current product with a close-up ring (5mm), the closest distance was 2.5mm.

 

 

 

 

The “borescope camera” used this time is available at our company.

Additionally, our Borescope Camera Adapter Lens is equipped with a 5mm close-up ring as standard.

For details, please see the product page below.

 

How to cool a heat-resistant borescope

For heat-resistant borescopes that exceed 150℃, we cover them with a heat-resistant jacket (custom-made product).

 

耐熱ボアスコープ

 

耐熱ボアスコープ

 

耐熱ボアスコープ

 

 

Insert water for cooling and air for tip purge into the heat-resistant jacket.

In other words, a chiller device (low-temperature circulation high-temperature water tank) that circulates cooling water is required.

Set the water cooling outlet of the heat-resistant jacket so that the temperature is approximately 60℃ or less.

We can also propose a chiller device (low-temperature circulation high-temperature water tank) that circulates cooling water.

We will have a detailed meeting with the customer, but the following information is required at a minimum.

① Distance from chiller device → water cooling inlet

②Water cooling outlet → Distance to chiller device

③Height difference between chiller device and borescope mounting position

④ Size of heat-resistant jacket, etc.

 

Heat-resistant borescope

Heat resistant borescope

A bore is installed in the observation section (high temperature section), and a camera is connected to the end of the bore for observation.

 

高温部
 

 

When observing images under high temperature using a heat-resistant borescope,
The following two methods are the main methods.
 

 

Without cooling device

Our borescope also has a heat-resistant type (compatible with 120℃).

 

 

耐熱ボアスコープ 120℃対応ボアスコープ(φ4.0mm)
製品詳細はこちらから

 

●Heat-resistant borescope that can handle up to 120℃
●Enables non-destructive visual inspection of the inside of narrow parts that cannot be directly reached by the human eye.
●Compatible with various types of lighting such as M10 P=1.0 and M10 P=0.5
●Viewing direction: 0° (direct view), 30° (side view), 70° (side view)

耐熱ボアスコープ 120℃対応ボアスコープ(φ2.7mm)
製品詳細はこちらから
 

 

The compatible temperature is 120℃, but it is usually in stock and low price.

 

 

If it is a made-to-order product, we have borescopes that can handle up to 150℃.

 
受注生産

Please refer to the website for details.

 

 

With cooling device

If a cooling device is attached to the borescope, it can handle temperatures up to quite high temperatures.
It can also handle extremely high temperatures exceeding 2000℃.
This can be achieved by covering our borescope with a diameter of 4 mm or more (see our website for details) with a heat-resistant jacket (custom-made).
 

 

耐熱ボアスコープ
耐熱ボアスコープ
 

 

Insert water for cooling and air for tip purge into the heat-resistant jacket.
 

 

耐熱ボアスコープ
 

 

Most of the super heat-resistant borescopes are made to order.
Production begins after detailed discussions with the customer.
The price will be several million yen.
 

 

For details on borescopes
Please feel free to contact Shodensha technical staff 
We will make individual proposals tailored to each company.

 

Heat resistant borescope

A bore is installed in the observation section (high temperature section), and a camera is connected to the end of the bore for observation.

 

 

高温部
 

 

When observing images under high temperature using a heat-resistant borescope,
The following two methods are the main methods.
 

 

Without cooling device

Our borescope also has a heat-resistant type (compatible with 120℃).

 

 

耐熱ボアスコープ 120℃対応ボアスコープ(φ4.0mm)
製品詳細はこちらから

 

●Heat-resistant borescope that can handle up to 120℃
●Enables non-destructive visual inspection of the inside of narrow parts that cannot be directly reached by the human eye.
●Compatible with various types of lighting such as M10 P=1.0 and M10 P=0.5
●Viewing direction: 0° (direct view), 30° (side view), 70° (side view)

耐熱ボアスコープ 120℃対応ボアスコープ(φ2.7mm)
製品詳細はこちらから
 

 

The compatible temperature is 120℃, but it is usually in stock and low price.

 

 

If it is a made-to-order product, we have borescopes that can handle up to 150℃.

 
受注生産

Please refer to the website for details.

 

 

With cooling device

If a cooling device is attached to the borescope, it can handle temperatures up to quite high temperatures.
It can also handle extremely high temperatures exceeding 2000℃.
This can be achieved by covering our borescope with a diameter of 4 mm or more (see our website for details) with a heat-resistant jacket (custom-made).

 

 

 

耐熱ボアスコープ
耐熱ボアスコープ
 

 

Insert water for cooling and air for tip purge into the heat-resistant jacket.
 

 

耐熱ボアスコープ
 

 

Most of the super heat-resistant borescopes are made to order.
Production begins after detailed discussions with the customer.
The price will be several million yen.
 

 

For details on borescopes
Please feel free to contact Shodensha technical staff 
We will make individual proposals tailored to each company.

 

Heat-resistant Borescope

 

 

In the observation section (high-temperature area), a bore is installed, and a camera is connected to the end of the bore for observation.

 

 

高温部
 

 

When observing images under high temperature using a heat-resistant borescope,
The following two methods are the main methods.
 

 

Without cooling device

 

Our borescope also has a heat-resistant type (compatible with 120℃).

 

 

耐熱ボアスコープ 120℃ compatible borescope (φ4.0mm)
Click here for product details

 

●Heat-resistant borescope that can handle up to 120℃
●Enables non-destructive visual inspection of the inside of narrow parts that cannot be directly reached by the human eye.
●Compatible with various types of lighting such as M10 P=1.0 and M10 P=0.5
●Viewing direction: 0° (direct view), 30° (side view), 70° (side view)

耐熱ボアスコープ 120℃ compatible borescope (φ2.7mm)
Click here for product details
 

 

The compatible temperature is 120℃, but it is usually in stock and low price.

 

 

If it is a made-to-order product, we have borescopes that can handle up to 150℃.

 
受注生産
 

Please refer to the website for details.

 

 

With cooling device

 

By attaching a cooling device to the borescope, it can withstand significantly high temperatures. It can even handle ultra-high temperatures exceeding 2000°C. This can be achieved by covering our borescopes with a heat-resistant jacket (custom-made) for borescopes with a diameter of φ4mm or larger (please refer to our website for details).

 

 

 

耐熱ボアスコープ
耐熱ボアスコープ
 

 

Insert water for cooling and air for tip purge into the heat-resistant jacket.
 

 

耐熱ボアスコープ
 

 

The ultra-heat-resistant borescopes are mostly made to order. After detailed discussions with the customer, production will commence. However, please note that the price for these custom-made products can reach several million yen.

For further details regarding the borescopes, please feel free to contact our technical staff at shodensha. We are more than happy to discuss your requirements and provide individual proposals tailored to your company’s needs.

 

Features of the φ1.8mm Borescope:

About φ1.8mm Borescope
Inspection of workpiece interiors and holes that couldn’t be directly observed before can now be conducted through non-destructive inspection using an ultra-thin borescope with a tip diameter of 1.8mm. With an effective length of 95mm, it offers excellent maneuverability, making it easy to inspect small parts and molds. Due to the proximity of the target object to the eyes during inspection, it helps reduce physical and eye strain.
When it comes to ultra-thin scopes, one might think of a narrow field of view, but our model features a wide 80° field of view despite its slim design. Additionally, the lenses provide extremely sharp images, allowing for comfortable observation without discomfort.
Of course, by using a camera adapter, you can connect it to a C-mount camera and view the images.
 

You can view it in our showroom.

 

Due to its ultra-thin design, it is highly fragile, so we do not lend out demonstration units. We apologize to those who wanted to try it out, but we would be grateful if you could consider visiting our showrooms in Osaka or Tokyo.

What is a fiberscope? Features and differences from borescopes

When observing narrow spaces that cannot be directly visualized by the human eye, we use an ‘endoscope.’

Among them, the most well-known is the ‘fiberscope,’ but endoscopes come in various types, not limited to fiberscopes.

In this article, we will introduce the features of fiberscopes and other types of endoscopes to help you choose the right one for your needs.

 

 

 

 

 

 

 

 

1. Fiberscopes and Endoscopes

Many people might think that “Fiberscope = Endoscope.”

Fiberscopes are indeed one type of endoscope.

Back when camera miniaturization was not feasible, fiberscopes dominated the field of endoscopy. Consequently, they became synonymous with endoscopes.

Currently, fiberscopes are widely used for observations with diameters below φ1mm. Due to their relatively high cost, for diameters above φ1mm, people often opt for other types of endoscopes.

 

 

 

2. Characteristics of Fiberscopes

(1) Đường kính siêu mỏng cho phép quan sát các lỗ nhỏ hơn φ1 mm

The primary feature is, indeed, its thinness.

Since each fiber has a camera attached to its tip, there are various options for outer diameters.

The thinnest diameter possible is around φ0.35mm, and fiberscopes with diameters above φ1mm are also available for purchase.

 

(2) Structure of Fiberscopes

Fiberscopes consist of extremely thin fibers bundled together, with small lenses attached to the tip for internal observation.

However, due to the structure of bundling thin fibers, shadows of the honeycomb structure may be visible. (It’s possible to eliminate these shadows by capturing the observation image with a camera and applying image processing, but in doing so, the image may become slightly blurred.)

 

 

ファイバースコープのデメリット

 

 

(3) Can be used in narrow, winding spaces

Since fibers are used, they can be inserted into the interior of winding pipes or into tight spaces within intricate machinery.

– Caution is required when handling!

The fibers are made of highly transparent materials such as quartz glass or plastic, so applying strong force to the fiber part or reducing the bending radius too much can cause the fibers to break.

 

 

(4) Not suitable for long lengths

By adjusting the length of the fibers, it’s possible to observe inside long pipes. However, since light (image) passes through the fibers, extending the length will proportionally darken the image. (This is due to losses from reflection within the fibers.) Additionally, because fibers themselves are expensive, the price increases proportionally with length.

 

 

 

◆ Capable of Observing Below φ1mm! Recommended Fiberscopes

 

 

超細径ファイバースコープ MO.080500.0070  

超細径ファイバースコープ

MO.080500.0070

 

476,000円(税抜)

 

By using an adapter lens, it’s possible to connect to a camera and observe on a PC or monitor.

 

 

 

3. Other Types of Endoscopes

 

(1) Endoscopes with Built-in Front Camera

Currently, there are many types of endoscopes available for sale, widely used in various fields. These endoscopes feature a small camera and lighting enclosed at the tip.

Our MIGS series corresponds to this type of endoscope.

 

先端カメラ内蔵内視鏡

 

<Advantages>

– Among endoscopes, relatively affordable due to the absence of special lenses or fibers. (*There are also high-end types with additional features.)

– The relay part consists of wires, allowing for greater flexibility than fibers. Additionally, long-length types are available.

– As it’s simply a camera, it can be adapted for various applications.

(*See below for details)

 

 

Kenko brand: Ultra-Low-Cost Endoscope

 
 

Endoscope with Handheld Tip Control

 
超低価格内視鏡   超低価格内視鏡
     
Endoscope Connectable to Mobile Devices   Long-length endoscope
内視鏡   内視鏡
For SPI brand camera types, the minimum diameter is φ1.8mm.   Mitcorp Brand: Waterproof Type for Pipe Inspection, 22mm Length

 

 

<Disadvantages>

– Resolution depends on the camera. (Resolution worsens as the camera size decreases.)

– Due to the size of the camera (sensor) and LED chips, it’s not possible to achieve the same thinness as fiberscopes or borescopes. (Minimum around φ1.8mm)

– Focus depends on the camera’s focal length, so it may not focus properly on close-up parts. (Minimum focusing distance: approximately 10mm to 15mm)

 

 

 

 

2) Borescopes (Rigid Endoscopes)

A borescope consists of multiple rod lenses enclosed in the tip of a stainless steel tube, designed to focus at the eyepiece (end).

Most borescopes have a basic shape similar to the following:

⇒ You can find Shodenshadensha’s borescope series here.

 

 

松電舎のボアスコープ

 

 

– It’s also possible to observe on a PC or monitor!

 

While the premise is for direct viewing, connecting a camera using an adapter lens allows for observation on a PC or monitor.

◆ Borescope, Adapter Lens, Camera Integrated as One!

Recommended Borescope Camera System

 

 

ボアスコープ専用 ハンディカメラシステム BHO200LT  

ボアスコープ専用

ハンディカメラシステム

BHO200LT

 

398,000円(税抜)

 

 

We also offer sets like “High Definition Camera + Camera Adapter + LED Light Source” as well as standalone options such as “Adapter Lenses” and “Borescope Dedicated Cameras”.

 

 

松電舎のボアスコープ松電舎のボアスコープ

 

You can find Matsudensha’s borescope camera systems and options here: [link]

 

<Advantages>

 

– Image is sharper than with fiberscopes.

– It can observe objects at close proximity. (With a bit of adjustment, focusing can be achieved at around 3mm.)

– While not as thin as fiberscopes, it’s still capable of narrow diameters. (Our borescopes offer minimum diameters of around φ0.7mm.)

– Since there are no electronic devices such as cameras in the borescope part, it can be tailored for waterproofing, heat resistance, saltwater resistance, chemical resistance, etc. (Our products include standard heat-resistant types up to 120°C.)

 

<Disadvantages>

 

– Cannot be custom-made to any length due to the need to focus with multiple lenses.

– Cannot be bent due to the structure of glass lenses in stainless steel tubes.

– Glass lenses lack resilience against impacts or bending stress. (While not as resilient as larger diameters, they are durable with careful handling.)

– Generally, it’s more expensive than standard endoscopes with built-in cameras. (If used for direct viewing without connecting a camera, the price decreases.)

 

 

 

Summary 

Many people might think that “Fiberscope = Endoscope,” but in fact, a fiberscope is just one type of endoscope.

There are various types of endoscopes, including:

– Fiberscopes
– Endoscopes with built-in front cameras
– Borescopes (rigid endoscopes)

Each has its own advantages and disadvantages, allowing you to choose the one that best suits your needs.

At Matsudensha, we offer a wide range of products, including the endoscopes mentioned here. For more details, please visit our product page below.

If you have any difficulty choosing an endoscope, please feel free to contact us via the inquiry button at the bottom of the page.

The characteristics of a borescope (rigid endoscope).

■ Regarding Field of View
The field of view is determined by the angle of view listed in the catalog. However, even with the same field of view, it becomes narrower as the diameter becomes smaller.

<Example>
When comparing φ0.7 and φ2.7, the field of view angle is almost the same.
(φ0.7 has 70°, and φ2.7 has 75°.)

 

これをφ0.7とすると ボアスコープ(硬視鏡)
   
φ2.7 would have this thickness. ボアスコープ(硬視鏡)
   

 

■ Regarding Resolution
For borescopes (rigid endoscopes), there are both rod lens type and fiber type. In our case, those with a diameter of φ2.7mm or larger are rod lens type, while those thinner are fiber type. Fiber type has lower resolution compared to rod lens type. When comparing fiber types with each other, resolution decreases as the diameter becomes smaller.

 

<Example> Observing an M4 screw hole.

 

φ2.7mm, rod lens type.

ボアスコープ(硬視鏡)

 

φ1.6mm, fiber type.
Due to the structure of bundling fibers, lines of the honeycomb structure of the fibers occur. In our case, we slightly reduce the contrast to eliminate those lines.

φ1.6mm ファイバー

 

φ0.7mm, fiber type.

φ0.7mm ファイバー

 

 

 

Even if you feel that the image is coarse with an endoscope type that has a camera built into the cable tip, using a borescope with a high-sensitivity, wide dynamic range video camera (as an example system) will improve clarity. Furthermore, depending on the camera’s functionality, you can reduce overexposure and shadows. (Resolution remains unchanged, but with a larger sensor size, brightness and clarity increase.)

We introduce borescope systems on shodensha’s product website. Please take a look. You can find it here

 

 

HIGH ADVANCED HIGH DEFINITION CAMERA DESIGNED FOR MICROSCOPY  HDCT-20XM

Experience unparalleled visual clarity with our Full HD camera designed specifically for microscopy

Capable of capturing and storing observation images with remarkable precision

Optimized for inspections!

● Ideal for inspections with no display delay!

● Capable of saving images: The camera body features video and still image recording and playback functions.

Halation correction enabled!

● Wide dynamic range support allows for observation with images free from black crush and white blowout.

 

 

By utilizing the optional 1.8m wired remote control (¥4,000 excl. tax), you can save still images or videos, adjust images, and more without touching the back of the camera.

Affordable translucent illumination RD-95T

Transmitted illumination with surface emission Attaches to a compact stand with a diameter of φ95mm

● Surface emission transmitted illumination
● φ95mm
● Can be attached to our company’s small stand for microscopes with coarse and fine adjustment angles, as well as a fan-shaped base for microscopes. It can also be mounted on stands of similar size from other manufacturers
● Equipped with rubber feet on the bottom, allowing for standalone use

PORTABLE METALLURGICAL MICROSCOPE PMM-100

Suitable for various work sites and factories! Compact metallurgical microscope

Stored in a supplementary aluminum case for compact storage and portability

● Compact and lightweight! Allows observation of hard-to-move objects

● Convenient for carrying to on-site locations with a dedicated case

● Securely fixable to the object with a magnet XY stand

● Battery-operated adjustable LED coaxial illumination

● Polarization observation also possible with included polarizing filter

Selection of Industrial Lenses

 

 

Industrial cameras typically do not come with lenses included. Therefore, once you’ve chosen your camera, you’ll need to select a lens. However, choosing a lens requires some knowledge. Even when looking at the specifications of lenses, it’s often difficult to determine which one is best.

The most crucial parameter in selecting a lens is the area you want to capture with the camera and the distance to the subject. For example, if you want to capture a 30cm by 30cm area and the camera will be positioned 1 meter away, having such preferences can simplify the lens selection process.

If you have preferences like the example above, consulting our lens selection experts will allow us to recommend the best lens for your needs. However, if you prefer to choose a lens yourself, you can do so using the following methods.

 

①If you want to calculate and choose a lens yourself

 

If you want to calculate and choose a lens yourself:

For fixed-focus lenses, you can calculate the area based on the lens’s f-value. Consider your desired area in the aspect ratio of the camera sensor. If the camera sensor has a 4:3 aspect ratio, then the field of view will also be in a 4:3 ratio.

For example, if you want to capture a 30cm by 40cm area:
40cm (horizontal) × 30cm (vertical) field of view.

The formula for calculating the f-value is:

f-value = (Distance to the object (mm) × Camera sensor size (horizontal or vertical in mm)) / Desired area (horizontal or vertical in mm)

You can use either the horizontal or vertical values for calculation. If you choose to use the vertical sensor size in the calculation, adjust the area to match the vertical dimension as well.

Calculating in the vertical direction:

f-value = (1000 × 4.8) / 300

This results in an f-value of 16mm.

If the calculated result is not available in the lens lineup (e.g., f-value = 20), choose the closest available lens. For example, if the closest options are 16mm and 25mm, selecting the 16mm lens will provide a wider field of view than your desired area, while the 25mm lens will provide a narrower field of view.

For more detailed information, please refer to the following link.

 

カメラのイメージサイズ

 

② If you want to choose a lens yourself without performing calculations:

 
Actually, we have a convenient calculator on our company’s website that automatically calculates it for you by just entering the conditions. Simply select your camera and input the distance, and the optimal lens will be calculated for you. You can find the calculator at the following link

 

CCTVレンズ計算機

 

By leveraging ① and ②, you can select the lens you desire at any time.

Of course, you can always feel free to consult with our lens selection experts if you prefer.

When using a fixed-focus lens alone, close-up photography is not possible due to its minimum focusing distance.

We have confirmed the conditions necessary to secure a 10mm field of view. (The camera uses a 1/3-inch sensor)

 

■When using an f=25mm lens

 

固定焦点レンズで10mm視野確保01  

“Focal length approximately 70mm

f=25mm lens + 5mm close-up ring”

 

 

The field of view is approximately 10mm in the vertical direction

 

固定焦点レンズで10mm視野確保02   固定焦点レンズで10mm視野確保03

 

 

 

■When using an f=16mm lens

 

固定焦点レンズで10mm視野確保04  

Focal length approximately 35mm

f=16mm lens + 5mm close-up ring

 

 

 

固定焦点レンズで10mm視野確保05   固定焦点レンズで10mm視野確保06

 

 

 

The ‘fixed-focus lens’ used in this observation is available from our company.

For more details, please visit the product page below

The difference in appearance due to the aperture control of the macro zoom lens

We have a macro zoom lens with aperture control available at our company.

We’ll compare the differences in appearance due to the aperture

 

マクロレンズの絞り比較01

 

 

The shooting range is as shown in the above photo, but for a clearer comparison, we will enlarge and compare the red-framed area (including scratches, rough surfaces, and metallic surfaces)

 

 

 

 

1.Fully open aperture

The image becomes brighter and the resolution increases, but the contrast decreases

 

マクロレンズの絞り比較02

 

 

 

2.Stop down a bit

The image achieves a balanced mix of color reproduction, contrast, and resolution.

 

マクロレンズの絞り比較03

 

 

 

3.As narrow as possible.

The depth of field becomes deeper, but the resolution decreases

 

マクロレンズの絞り比較04

 

 

 

<Reference>

If you observe the same field of view with a medium magnification macro zoom lens, it will look like the following

 

マクロレンズの絞り比較05

 

 

 

The details of the ‘macro zoom lens with aperture control’ used this time can be found on the following product page.

Cách đạt được độ phóng đại 100 lần với tiêu cự 300mm

The silver part of our company’s long-distance lens (rear converter) is removed.

 

 

It’s a long-distance lens with a magnification ranging from 4x to 40x when the focal length is 300mm.
※ Magnification is calculated based on a 1/2.5 inch camera, equivalent to a 17-inch monitor.

A 5x rear converter is attached.

 

 

However, attaching a 5x rear converter will decrease both brightness and resolution.

Our long-distance lens is equipped with a focusing adjustment function, so you can use it with focal lengths ranging from 200mm to 400mm. When attaching the 5x rear converter, if the focal length is set to 200mm, the magnification will be approximately 150x.

METALLOGRAPHIC MICROSCOPE (ULTRA-HIGH MAGNIFICATION MICROSCOPE) GR3400J

High-quality metallographic microscope available at a reasonable price!

● Ideal for observing metals
● Adoption of wide-field eyepieces ensures high-quality and wide-field observation
● Capable of polarized observation with transmitted illumination
● Compatible with versatile microscope cameras
※ Voltage is compatible with 100V, but can be modified for international use upon request.

Method for attaching a filter to a lens without threaded screws for the filter

Here’s how to attach a filter to lenses that don’t have threaded screws at the front or are of the coaxial type, where filters cannot be directly attached.

 

Convenient for this purpose are filters of the type shown on the left. (C-mount filters)

 

On the left is a color balance filter that reduces LED flicker and bluish tint.

   

 

This type of filter is attached to the camera rather than the lens.

For our cameras…

 

 

First, remove the C-mount ring “Attach the filter.”

 

Screw it in using the provided tool until it’s fully inserted

 

This is the appearance after installation
 
     
Reattach the C-mount ring and mount the lens

INVERTED-TYPE METALLOGRAPHIC MICROSCOPE (ULTRA-HIGH MAGNIFICATION MICROSCOPE) GR-29J-C3J

A full-fledged inverted-type metallographic microscope is available at a modest price!

● Optimal for the observation of metals

● Convenient for observing specimens with considerable thickness as it allows observation from below

● Utilization of wide-field eyepieces enables high-quality, wide-field observations

● Capability for polarized observations with incident illumination

● Compatible with versatile microscope cameras

 

 

※ The voltage is compatible with 100V; however, it can be adjusted for international compatibility upon request. Please inquire for further details.

※ A 100x objective lens (oil immersion lens) and immersion oil are not included with the demonstration unit. If you wish to use them, please inquire separately.

The method of attaching ring lighting to a slim lens

1. Attach a dedicated fixed ring to the tip
     
2.Utilize an easy arm for ring lighting
イージーアーム(リング照明用)
KA-R

 

You can move the three joints freely

     
It can be attached to a 3D arm (horizontal branch
 
     
When attached to a 3D arm, tilting the lens also tilts the LED ring light simultaneously, which is convenient  
     
“Of course, it can also be attached to a support pillar.”

The method of attaching the filter

The filters to be attached to the lens usually have ‘male and female threads of the same size’.

 

 

If it’s a 30.5mm filter, both would be labeled as M30.5mm. Therefore, you can stack multiple filters of the same size and use them together

 

 

Of course, it can also be attached to a 30.5mm lens. In the case of a universal lens, since the lens side has a female thread, you would attach the male threaded side of the filter.。

 

 

 

 

If you need to change the diameter, conversion rings like the following are available.

(The following is a ring for attaching a 37mm filter to a 28mm diameter lens.)

 

 

AFFORDABLE TRANSMISSIVE ILLUMINATION RD-95T

Surface-emitting transmissive illumination, compatible with a compact stand with a diameter of φ95mm.

● Surface-emitting transmissive illumination

● φ95mm

● It can be attached to our company’s small stands for microscopes with coarse and fine adjustment angles, as well as fan-shaped bases for microscopes. Additionally, it is compatible with stands of the same size from other companies

● Equipped with rubber feet on the bottom for standalone use

Lens and Filter Cleaning Method

 

 

I will describe the cleaning method for lenses and filters.

Lenses and filters can accumulate dust, debris, dirt, fingerprints, and other particles.

When cleaning, please follow the steps below.

 

**Items Needed:**

 

– Commercial lens blower
– Commercial lens cleaning tissues, paper, or lens cleaning cotton swabs
(Items with low or no dust generation)
– Commercial lens cleaning solution or high-purity ethanol

There are products available that combine the above items into one set.

 

 

レンズの清掃

 

Product by KING (Asanuma Corporation):

Camera Cleaning Kit

[Attention]

While a canned air duster can be used as a substitute for the blower, some canned air dusters may release fine water droplets. Please avoid using this type for lens and filter cleaning.

 

 

~Steps~

(1)Use the blower to blow away coarse debris from the surface of the lens or filter

[Attention]

If you wipe while dust is still adhered, it may scratch the lens surface or cause the coating to peel off. Please ensure thorough blowing to remove dust completely.

 

レンズ用ブロワー

 

 

 

(2)Wrap lens cleaning paper around a lens cleaning stick or similar tool

[Attention]

While tweezers can be used as a substitute, if the paper tears and the metal directly touches the lens, it may scratch the lens surface or cause the coating to peel off. Please avoid using metal tweezers or those with sharp tips.

 

レンズ清掃

 

 

(3)Drip a few drops of cleaning solution onto the wrapped cleaning paper to moisten it.

 

(4) Wipe the surface of the lens

“There are two methods for wiping: radiating from the center to the periphery and spiraling from the center to the periphery. Choose according to the direction of dirt.

 

[Attention]

 

Please wipe gently. Wiping vigorously may cause the coating on the lens surface to peel off.”

 

 

レンズの清掃

 

 

 

(5)When there are water droplet residues, dry wipe.

[Attention]

Please wipe gently during this process. Wiping too hard may cause the coating on the lens surface to peel off.