(1) When using the XY table,

Place the transmitted illumination (RD-95) underneath a compact stand.
On top of this, install a glass XY table (TK-100N).
This creates a simple transmitted illumination stand.

(2) When using a rotating XY table,

The size of the rotary table matches that of the transmitted illumination (RD-95).
By removing the observation plate from the rotary table and installing the transmitted illumination (RD-95), you create a simple transmitted light stand.

Of course, when using a rotating XY table, similar to (1), you can place the transmitted illumination underneath the stand. You can also use a glass plate on the rotating table to create a transmitted illumination stand.

		Transmitted illumination stand compatible type TK100-N (Stage: Glass)
		Rotating simple XY table T

Coaxial illumination is a lighting method designed for observing specular reflectors.

(It is not suitable for observing diffuse reflectors.)

When observing diffuse reflectors, hotspots (extremely bright areas) occur.

Furthermore, the effect becomes more pronounced at lower magnifications.

(In the case of diffuse reflectors, ring illumination is recommended.)

■Zレンズの最低倍率（X0.7）で上記３点を観察

Even with glossy ceramics, slight hotspots may persist.

Objects ranging from surfaces reflecting surrounding scenery to specular reflectors are within the appropriate observation range.

■ Methods to Reduce Hotspots

If the camera has HDR (High Dynamic Range) capabilities, there is a method to reduce hotspots by sacrificing color vividness.

(However, generally speaking, for diffuse reflectors, it is recommended to use ring illumination rather than coaxial illumination.)

(HDR set to 0 for observing white paper)

（HDR 3　で白紙観察）

Coaxial illumination is a unique lighting method integrated within the optical path of the lens.
(It is effective for observing silicon wafers, plated surfaces, polished metals, etc., and mirror-like objects.)

The differences in the obtained images can be discerned when comparing coaxial illumination with bright-field illumination (such as ring illumination).

	Below is the image captured when photographing a test pattern chrome-deposited on a transparent glass plate (left photo).
(coaxial illumination)	(ring illumination)

Ring illumination provides a more natural appearance, but coaxial illumination offers higher contrast between the glass and pattern areas due to the chrome deposition’s high reflectivity. Depending on the inspection requirements, coaxial illumination can be advantageous. (In the case mentioned, I believe coaxial illumination would be easier for inspecting scratches or defects on the chrome deposition.)

<When coaxial illumination is effective>
It is primarily used when observing flat surfaces with specular reflection (mirror-like objects) or objects close to specular reflection. It enhances strong contrast due to differences in reflectivity.

– Plated metal surface
(coaxial illumination)	(ring illumination)
– Patterns on silicon wafers
(coaxial illumination)	(ring illumination)
– Electrodes on substrate (gold-plated section)
(coaxial illumination)	(ring illumination)

<Instances where coaxial illumination should not be used>
For highly diffuse objects (such as paper, wood, or resin with sandblasting), there is no difference in surface reflectivity (consistent appearance from all angles). Therefore, coaxial illumination would result in images without contrast. Additionally, due to the object’s complete diffuse (Lambertian) nature, hotspots occur in the image (where the center shines brightly).

– White paper (black text printing)
(coaxial illumination)	(ring illumination)

Falling illumination is a lighting method used in microscopes, digital microscopes, and similar devices. It involves illuminating the specimen from above. There are various shapes and types depending on the mounting method and application, such as ring illumination, twin-arm LED illumination, dome-style illumination, arch-shaped illumination, and coaxial illumination.

	Ring illumination GR10-N
	Twin-arm LED illumination SPF-D2

It is effective to use different types of illumination depending on what you want to observe. When attaching to the lens part, ring-shaped illumination is often used.

Ring illumination is attached to the tip of the lens and used for illumination.

I will help you select the appropriate lighting according to your requirements. Please feel free to contact our technical support for assistance.

1. What is Grain Size?

The mechanical properties of metal materials, such as tensile strength and resistance to compressive shear forces, vary depending on the material, necessitating the use of metals appropriate for specific applications. Additionally, heat treatment alters the metallographic structure and, consequently, its mechanical properties. Therefore, the analysis of grain size is a critical inspection for quality assurance of products.

2. Methods for Measuring Grain Size

The commonly used methods to measure the grain size in metals include:

1. Visual comparison using standard charts and a metal microscope (Comparative Method).
2. Incorporating an eyepiece micrometer into the metal microscope for simultaneous observation and comparison (Comparative Method).
3. Incorporating an eyepiece micrometer into the metal microscope for simultaneous observation and calculation (Line-intercept Method).
4. Using a camera and software for grain size measurement (Counting/Planimetric Method, Line-intercept Method).

These methods allow for the analysis of the crystal grain size in metallographic structures.

3. Automatic measurement of metal grain size using software

With method ④ above, the grain size can be measured automatically using software, increasing efficiency.

金属顕微鏡の詳細はこちら

顕微鏡用USB3.0カメラ（500万画素） HDCT-500DN3

粒子解析ソフトウェア G-S Measure（日鉄テクノロジー株式会社製）

4. Additional Convenient Features of Grain Size Measurement Software: Comparative Method

This is a visual inspection method. A sample, such as a metallographic structure, is placed under a microscope. The process involves simultaneous observation of the sample under the microscope and comparison with a “Grain Size Standard Chart (×100) JIS G 0551” or an “eyepiece micrometer (reticle)” printed with the standard chart. The grain size is determined by matching the closest standard chart.

This software facilitates the calculation of grain size by simply selecting the appropriate standard chart while observing the microscope camera’s live video feed. It allows for the superimposition of the standard chart over the live video feed from the microscope camera, providing a highly convenient and efficient feature.

② Counting / Planimetric Method, Line-intercept Method

The Line-intercept Method involves drawing a test line (pattern) on a captured microscopic image. The grain size is calculated by measuring the average line segment length that crosses through each crystal grain when the pattern intersects with the grains. This technique provides an accurate measure of the grain structure’s dimensions by quantifying the interactions between the line and the microstructure.

**Measurement Display Example: ASTM (Line-intercept Method, Line Length Comparison Method)**

After the measurement, areas where the grain boundaries intersect with the test pattern are highlighted in blue.
*Note: The example image measures an area at a microscope magnification of 100 times, within a 1000×1000 dot range.*

5. Conclusion

If the frequency of grain size measurements is high, utilizing the convenient features of this grain size measurement software for automated measurements is key to reducing labor and enhancing efficiency.

・what is welding?

Welding is defined as the process of joining two metal substrates at their junction using heat, pressure, or other methods, or alternatively, joining them by incorporating filler material under heat or pressure.

The primary methods commonly used for heating in welding include electricity, arc discharge, gas, plasma, and laser techniques.

In this process, the weld bead length formed in the weld (weld deposit) significantly affects the strength of the weld joint.

・Evaluation of welding

The portion of the weld where material has been deposited, indicated by the red arrow in the image, is known as the weld bead.

Depending on the welding conditions, the appearance and dimensions (width, length, height) of this weld bead can vary.

The shape of the weld bead allows for the evaluation of whether the welding was performed correctly and if there are any welding defects.

Common welding defects include:

– Insufficient reinforcement
– Overlap
– Undercut
– Porosity
– Cracks

To evaluate this weld bead, it is necessary to measure its three-dimensional shape.

– Inspection in welding involves specifying dimensions in the weld section. This includes the minimum thickness of the weld bead, known as the “throat thickness,” and dimensions such as the “penetration” and “fusion depth,” which measure from the melted metal peak to the surface of the parent metal.

– For more information on measuring weld penetration, click here.

Among the specified dimensions is the “leg length (kyakuchou),” which extends from the weld root section to the end of the weld bead. This leg length serves as one of the criteria for determining the optimal bead width.

Efficiency in measuring the shape and length of weld bead legs.

To ensure welding quality, it is necessary to inspect the weld bead.

Common inspection methods include:

– Visual comparison with a reference sample
– Comparison using a welding gauge and visual inspection

These methods often require high skill from inspectors and can be time-consuming. Moreover, judgments may vary depending on the individual.

Additionally, using welding-specific gauges for measurements requires multiple measurements at various points, which is inefficient.

<Image of welding gauge measurement>

Utilizing the following product can resolve issues related to measuring weld bead lengths:

Recommended product for weld bead length (bead) measurement:

【Weld Bead Length Handy 3D Scanner CSM-HS10WL】

This product is a 3D handheld scanner that allows instant, non-contact and non-destructive measurement of weld bead cross-sections simply by aiming a laser at the weld area to be measured.

*Note: It cannot measure penetration depth inside the weld or internal blowholes.

No need for rulers or welding gauges; it operates using a non-contact optical cutting method triggered by a switch.

You can scan the 3D shape of the laser irradiation line applied to the weld area and measure the cross-sectional view with high accuracy. This allows for instant, non-destructive measurement of weld bead (leg length) without human error or variability.

～ Features of this device include:

Feature 1: Easy-to-use handheld 3D scanner
– Simply connect to a PC or tablet via USB. Once the welding measurement software built into the device is installed on the PC, it can be operated immediately.
– Being handheld makes it easy to handle, allowing measurement of targets that were previously difficult to measure, including large or heavy objects and narrow spaces.

• 。

Feature 2: Measurement by simply aiming and triggering
– When measuring weld beads, conventional methods require the use of a square or welding-specific gauge. With this device, precise measurement with pinpoint accuracy is possible with a single laser shot.
– Simply aim at the weld bead (weld protrusion), pull the trigger switch, and the measurement is done.
– Comes with a detachable guide rod for convenient adjustment of distance and angle during measurements.
– Easily perform 3D measurements of 12 points including “leg length,” “undercut,” “joint angle,” and “excess buildup” using the optical cutting method.

Feature 3: Instant display and saving of leg length measurement results on PC screen
– Measurement results can be saved as files and the data can be utilized in Excel®.
– Numerical results are displayed simultaneously during measurement, ensuring accurate and error-free records.
– Eliminates the need for handwritten records that can be prone to errors and enhances security against tampering.
– Allows for traceability assurance.

～ Additional Convenient Features ~

Feature 1: Equipped with a standard measurement mode convenient for inspecting weld bead (leg length)

・角R(アール)の計測

・Measurement of butt welding

Feature 2: Displaying camera images, laser cross-sectional views, and measurement results on a single screen

• ・Camera Image:
  Displays the captured video of the section through the camera.

  ・Laser Cross-sectional View:
  Clearly displays measurement results with numerical data and cross-sectional diagrams.

  ・Measurement History:
  Displays numerical results of measurements.

Feature 3: Measurement history can be exported to Excel®.

Feature 4: QR Code Reading

Allows easy linkage of measurement results with target items by scanning QR codes or barcodes. This enables the management of measurement results via QR codes.

Additionally, combining QR codes with cloud services enables visualization and digital transformation (DX) of welding operations.

・Summary

If you want to significantly improve and streamline the challenging task of measuring weld bead shapes accurately,

The 【Weld Bead Length Handy 3D Scanner CSM-HS10WL】is incredibly convenient.

・Eliminates variability in measurements by individuals, ensuring quantitative measurement.
・Capable of reading QR codes and linking with product data.
・Enables instant and accurate 3D shape measurement of objects without contact.
・Visualizes anomalies in weld bead areas using color maps.

1. What is Dendrite Arm Spacing?

Dendrite arm spacing is a measurement method used to evaluate the microstructure of aluminum alloys.

A dendrite refers to a tree-like crystal structure that forms as metal solidifies.

This structure features a primary arm along the main axis and secondary arms that develop laterally, both observed in a branched pattern.

Measuring the distance between the centers of these arms provides an index of dendrite density and morphology.

This measurement is influenced by factors such as the metal’s solidification rate and cooling speed, as well as the distribution of crystalline precipitates.

Measuring dendrite arm spacing has become increasingly important in recent years as it reveals the quality and mechanical properties of castings.

2. Measurement Method of Dendrite Arm Spacing

1. Like typical metallographic observations, it involves preprocessing and can be performed using microscope images.

The main steps of preprocessing are:

1. Cutting
2. Embedding in resin
3. Polishing
4. Mirror finishing
5. Etching with chemicals
6. Rinsing with water
7. Drying with a dryer

→ For more information on preprocessing for metallographic observations, click here.

The preprocessing steps alone require significant effort and time.

Following the preprocessing steps mentioned above, dendrite arm spacing measurement is conducted using microscope or microscopy images.

There are two methods for measuring dendrite arm spacing:

– Secondary Arm Method
– Line Intercept Method

The Secondary Arm Method involves selecting sections where secondary arms are aligned and calculating the average spacing between them.

The Line Intercept Method is used for structures with low directional alignment, such as granular crystals, where it is difficult to select aligned secondary arms. This method involves drawing straight lines across dendrite arm boundaries and calculating the spacing based on the number of intercepts.

Manual measurement of these operations requires considerable effort and time.

Therefore, we will now introduce an efficient method for measuring dendrite arm spacing using the following software.

3. Efficient Method for Measuring Dendrite Arm Spacing Using Software

We introduce an efficient measurement method using the “Image Analysis Software WinROOF Material Option.”

This software can calculate measurement results using the “Secondary Branch Method” mentioned above.

Our microscope cameras are compatible with the “Image Analysis Software WinROOF Material Option,” allowing for measurements within live images.

(Of course, it is also possible to load multiple pre-captured images.)

⇒弊社の顕微鏡用カメラはコチラ

Step 1

Open the interface for dendrite arm spacing measurement and load the image.

It is common to perform this measurement across multiple fields of view (images).

Step 2

On the loaded image, use the mouse to set a “measurement line” (shown in the diagram below, within the yellow frame) at the area where you will measure the arm spacing.

Designate the boundaries of the secondary arms as intersections along the set measurement line.

Step 3

Click on the boundary between the measurement line and the secondary arms to add intersections. (Automatic detection feature for intersections available.)

Step 4

Once intersections are specified for one group of arms, repeat the process by setting measurement lines and specifying intersections for other groups of arms within the field of view.

Real-time measurement information is updated on the screen, allowing you to monitor current dendrite arm spacing values. Switch between images (fields of view) to ensure an adequate number of intersection points are specified.

Additional Information

Measurement results can also be exported to Excel for further analysis and documentation.

4. Conclusion

Specialized inspections like Dendrite Arm Spacing (DAS) measurement often require skilled personnel to conduct visual inspections over extended periods.

By introducing this software,

– Reduction in inspection time due to alleviated inspection burdens
– Standardization of inspections
– Improvement in the repeatability of inspections

These aspects significantly enhance efficiency. Moreover, the software enables smooth generation of evaluation reports, facilitating streamlined result reporting.

The “Hole Inspection Lens PHL178” allows for 360° observation of the inner wall surface. Due to its compact size, the lens can be inserted into and used for inspection of holes with a diameter of φ45mm or greater.

Hole Inspection Lens PHL178

A black rubber sheet was attached to a cylindrical PVC pipe with a diameter of approximately φ100mm, and the inner wall was observed.

(Equipment used: Inner Wall Inspection Microscope PHL200BA)

▼camera setup

Since black rubber tends to absorb light, the image can easily become dark. However, by adjusting the lighting and camera settings, it was possible to observe with sufficient brightness.

Even if the light is insufficient, it can be brightened by modifying the illumination. We experimented by attaching commercially available LED tape lights to the side of the lens.

By using the Matsuden Corporation CS/EG series cameras, which are compact, the entire camera can be inserted into the interior, allowing for 360° observation of the inner wall.

The camera can be inserted into a cylinder with an internal diameter of φ45mm, enabling observation of the inner walls.

By manufacturing a jig for inserting the camera, it is possible to observe the inner walls of deep holes.