Precautions when using a borescope for distant viewing

To use a borescope and precautions when viewing at a distance,
The borescope is configured with a wide field of view.
Consequently, there is some desire to use the borescope to view wide areas.
Visibility is not impossible, but the image quality tends to degrade compared to standard lenses.
For reference, I have captured the visibility of an A3 catalog 2 meters away using both a borescope and a standard lens.

 

 

ボアスコープφ4mm 画角100度

 

 

A fixed-focus lens with a 5mm focal length and a horizontal viewing angle of 56 degrees

Displaying magnified images using an industrial rigid endoscope (borescope).

When combining a borescope (industrial rigid endoscope) with a camera, inserting a macro ring allows for magnifying the image.

However, inserting the macro ring shortens the focal length. While you can adjust to some extent with adapter lenses, there are limitations. Additionally, magnifying the image can result in decreased brightness, necessitating a sufficiently bright light source.

I tested the effect of the macro ring with a focal length of 5mm.
(Photographed graph paper with 1mm pitch.)

– Without macro ring

 

 

 

  • 5mm macro ring

 

  • 10mm macro ring

 

  • 15mm macro ring
 

 

Observation Using a Cone Mirror

First, use the borescope to view the front horizontal line.

In this state, placing a cylindrical object like the one in the photo below does not allow the wall surface to be visible.

 

 

コーンミラーについて1 コーンミラーについて2

 

 

Place a cone mirror and then position the cylindrical object as described above.

 

 

コーンミラーについて3 コーンミラーについて4

 

 

It enables 360-degree (omnidirectional) capture as depicted in the lower photograph. However, the central area is significantly scaled down, limiting effective use to the outer periphery.。

 

コーンミラーについて5

 

 

 

 

■Field of View

 

Cone Lens Method   Fish-eye Field of View
コーンミラーについて6   コーンミラーについて7
The wall surface is visible   The front is seen broadly, with some of the wall surface visible as well.

 

 

 

 

The borescope used for this observation is available at our company.

Please see the product page for details.

Example of an Internal Wall Observation Microscope

I have observed various specimens using the Internal Wall Observation Microscope.

 

・PHL200BAでの観察事例①:φ8mm穴内のクロス穴バリ観察

・PHL200BAでの観察事例②:φ18mmパイプ穴内壁キズ検査

・PHL200BAでの観察事例③:φ30mm穴内壁段違い+クロス穴検査

・PHL200BAでの観察事例④:φ45mm穴内壁クロス穴検査

・さらに深穴を観察したい場合は…。

 

 

 

Observation Case ① with PHL200BA

Observation of Cross-Hole Burr in a φ8mm Hole

 

It’s a drill hole in an aluminum plate.

I observed the cross-hole inside.

 

穴内壁観察マイクロスコープの実例1

 

With the adoption of ultra-small diameter LED ring illumination, light penetrates the hole effectively, ensuring clear visibility. The depth of this hole is approximately 20mm, achieving full circumference focus in one go, allowing clear observation of cross-hole burrs as well.

 

 

穴内壁観察マイクロスコープの実例2

 

 

 

 

 

Observation Case ② with PHL200BA

Scratch Inspection of Inner Wall of φ18mm Pipe

 

 

I conducted a scratch inspection on the inner wall of our company’s extension pole (inner diameter φ18mm).

 

 

穴内壁観察マイクロスコープの実例3

 

< (Reference) Inspection Image from Zoom Lens Type Digital Microscope >

 

 

穴内壁観察マイクロスコープの実例4   Light does not enter the hole, and the inner walls of the hole are completely invisible. Thus, inspection cannot be conducted.

 

 

■ Inspection Image with PHL200BA

 

By utilizing ultra-small diameter LED ring illumination, light effectively enters the hole, allowing for clear visibility. The microscope achieves full circumference focus in one go up to approximately 0-30mm depth, enabling the observation of scratches even at 25mm depth.

 

穴内壁観察マイクロスコープの実例5

 

 

 

 

 

Observation Case ③ with PHL200BA

Observing φ30mm Hole with Staggered Cross-Holes in Inner Wall

 

 

I have observed the angled hole in our company’s microscope (inner diameter φ30mm, with staggered cross-holes inside).

 

 

穴内壁観察マイクロスコープの実例6

 

< (Reference) Inspection Image from Zoom Lens Type Digital Microscope >

 

穴内壁観察マイクロスコープの実例7   Light enters the hole, but the inner walls of the hole are completely invisible. Inspection cannot be conducted under these conditions.

 

 

■ Inspection Image with PHL200BA

 

By utilizing ultra-small diameter LED ring illumination, light effectively enters the hole, enabling clear visibility. The microscope achieves full circumference focus in one go up to approximately 0-50mm depth, allowing observation of step differences and cross-holes. During this inspection, machining debris was observed around the cross-holes.

 

 

穴内壁観察マイクロスコープの実例8

 

 

 

 

 

Observation Case ④ with PHL200BA

Observation of Cross-Holes in φ45mm Hole Wall

 

I observed the inner diameter φ45mm hole in aluminum casting near the engine area.

 

 

穴内壁観察マイクロスコープの実例9

 

< (Reference) Inspection Image from Zoom Lens Type Digital Microscope >

 

 

穴内壁観察マイクロスコープの実例10   Light enters the hole, but the inner walls of the hole are completely invisible. Inspection cannot be conducted under these conditions.

 

 

■ Inspection Image with PHL200BA

 

With the adoption of ultra-small diameter LED ring illumination, light effectively enters the hole, providing clear visibility. The microscope achieves full circumference focus in one go up to approximately 0-50mm depth, allowing observation of cross-holes as well. The area around the cross-holes is also clearly visible.

 

穴内壁観察マイクロスコープの実例11

 

 

 

For more details on the “Internal Wall Observation Microscope” used in the above observation, please click here to view the product information.

 

 

穴内壁観察マイクロスコープ  

穴内壁観察用マイクロスコープ

(φ8mm~φ50mm)

PHL200BA

 

392,000円(税抜)

 

 

 

 

 

 

If you need to observe deeper holes, …

 

For Case ②:

 

■ Inspection Image with PHLH200BA

 

By using a narrow 30° LED ring illumination, the hole inspection lens can be inserted slightly into the hole, enabling observation. The microscope achieves full circumference focus up to approximately 100mm depth in one go, allowing for observation.

 

穴内壁観察マイクロスコープの実例12

 

 

For Observation Case ②

■ Inspection Image with PHLH200BA

By using the small diameter 30° LED ring illumination, the internal wall observation lens can be inserted slightly into the hole. It achieves full circumference focus up to approximately 100mm depth in one go, allowing observation.

 

穴内壁観察マイクロスコープの実例13

 

 

Observation Case ④

■ Inspection Image with PHLH200BA

By using the small diameter 30° LED ring illumination, the internal wall observation lens can be inserted slightly into the hole. It achieves full circumference focus in one go up to approximately 100mm depth, enabling observation.

 

 

穴内壁観察マイクロスコープの実例11

 

What is an Internal Wall Observation Microscope using a Hole Inspection Lens?

The microscope designed for observing internal surfaces, such as hole walls and rail interiors, allows for a 360° view in a single shot. Here are its key features:

 

 

 

 

1. Features of the Hole Wall Inspection Microscope

 

Feature 1: Utilization of a 178° Field of View Hole Inspection Lens

When observing inside holes, it’s common to use a borescope. Borescopes typically offer a standard field of view around 60°, and up to about 100° for wide-angle types. In contrast, the hole inspection microscope utilizes a hole-in inspection lens with a field of view of 178°.

 

(Understanding that the hole inspection lens will be discussed in the next section.) 

 

 

 

Feature 2: Utilizes ultra-small diameter LED ring illumination tailored to accommodate hole diameters

 

Ideal for hole diameters ranging from φ8 to φ50mm, featuring ultra-fine LED ring illumination.

 
  超極小径LEDリング照明

 

Optimal for hole diameters ranging from φ50 to 100mm and depths up to 100mm, featuring ultra-fine LED ring illumination.

  極小径LEDリング照明

 

 

 

 

2.What is a Hole Inspection Lens?

 

Point 1. Viewing angle: 178° wide-angle lens

 

The viewing angle is a whopping 178°.
As shown below, the field of view expands at almost horizontal angles.

 

 

ボアスコープと穴内壁観察マイクロスコープの比較

ボアスコープと穴内壁観察マイクロスコープの比較

 

 

 

 

Point 2. 360° entire circumference observation possible

 

The fisheye effect allows you to observe a wide range of interior walls in one shot.

 

 

 

穴内壁観察マイクロスコープを上からみたイメージ

 

 

 

 

Point 3: High Depth of Field

 

The hole diameter ranges from φ8mm to φ50mm, with a depth approximately equal to the diameter (e.g., about 50mm deep for a φ50mm hole) being the limit.

We employ lenses inherently possessing a deep depth of field. Additionally, adjustment of the depth of field is feasible with an integrated aperture mechanism.

 

 

穴内壁観察マイクロスコープの被写界深度イメージ

 

When compared to images captured with fixed-focus lenses, the greater depth of field becomes evident.

 

 

固定焦点レンズと穴内壁観察マイクロスコープの画像比較

 

 

 

 

Point 4: Observation of Inner Hole Walls Without Inserting Lens into Every Hole

 

The Hole Inspection Lens offers a wide field of view at 178°, eliminating the need for insertion into each hole. Even at the entrance or with minimal insertion, the risk of damaging the object is significantly reduced.

 

 

内壁観察マイクロスコープ使用時のイメージ

 

 

 

 

 

3. Summary of the Internal Wall Observation Microscope

 

The internal wall observation microscope maximizes the features of the “Hole Inspection Lens” and “Ultra-Small Diameter LED Ring,” enabling a comprehensive 360° inspection of the inner walls of holes in a single operation.

 

 

 

 

Point 4: Observation Images from the Internal Wall Observation Microscope

 

 

● Observing the Inner Wall of a φ30mm Flange

 

 

穴内壁観察マイクロスコープでフランジ内壁を観察している様子

 

固定焦点レンズと穴内壁観察マイクロスコープの画像比較

 

Observation Range: Narrow

Depth of Field (distance in focus at once): Shallow 

 
Observation Range: Wide
Depth of Field (distance in focus at once): Deep

 

 

 

●Observing the Inner Walls of a C-shaped Rail

 

レールを穴内壁観察マイクロスコープで観察

 

固定焦点レンズと穴内壁観察マイクロスコープの画像比較

 

Observation Range: Limited
Depth of Field (distance in focus at once): Shallow
 
Observation Range: Wide
Depth of Field (distance in focus at once): Deep

 

 

 

 

● Observing Engine Surrounding Components

 

I observed the inside of a φ45mm diameter hole.

 

穴内壁観察マイクロスコープの実例9

 

< (Reference) Inspection Image of a Zoom Lens Type Digital Microscope >

 

穴内壁観察マイクロスコープの実例10   Light enters the hole, but the inner walls of the hole are completely invisible. Thus, inspection cannot be conducted.

 

< (Reference) Inspection Image with Borescope Camera >

 

ボアスコープのカメラでの穴検査画像   Light enters the hole, and the view is clear towards the distal end (0° direction), but the depth at which the inner walls of the hole are visible is shallow. To improve this, it’s necessary to adjust the insertion depth of the borescope from front to back.

 

Inspection Image with the Internal Wall Observation Microscope (PHL200BA)

Thanks to the adoption of ultra-small diameter LED ring illumination, light enters the hole effectively, allowing for clear visibility. The depth range of approximately 0 to 50 mm is in focus all around in a single operation, enabling clear observation of cross holes as well. The area around the cross holes is also observed thoroughly.

 

穴内壁観察マイクロスコープの実例11

 

 

 

A method for observing the inner wall of cylindrical holes (approximately φ45~100mm)

The “Hole Inspection Lens PHL178” allows for 360° observation of the inner wall surface. Due to its compact size, the lens can be inserted into and used for inspection of holes with a diameter of φ45mm or greater.

 

円筒穴内壁を観察する方法01  

Hole Inspection Lens PHL178

 

 

 

A black rubber sheet was attached to a cylindrical PVC pipe with a diameter of approximately φ100mm, and the inner wall was observed.

(Equipment used: Inner Wall Inspection Microscope PHL200BA)

 

円筒穴内壁を観察する方法02   ▼camera setup円筒穴内壁を観察する方法03

 

 

円筒穴内壁を観察する方法04

 

Since black rubber tends to absorb light, the image can easily become dark. However, by adjusting the lighting and camera settings, it was possible to observe with sufficient brightness.

Even if the light is insufficient, it can be brightened by modifying the illumination. We experimented by attaching commercially available LED tape lights to the side of the lens.

 

円筒穴内壁を観察する方法05   円筒穴内壁を観察する方法06

 

 

 

By using the Matsuden Corporation CS/EG series cameras, which are compact, the entire camera can be inserted into the interior, allowing for 360° observation of the inner wall.

 

ホールインスペクションレンズ使用例

 

The camera can be inserted into a cylinder with an internal diameter of φ45mm, enabling observation of the inner walls.

 

穴内壁観察01   穴内壁観察02

By manufacturing a jig for inserting the camera, it is possible to observe the inner walls of deep holes.

 

Methods for Inspecting Internal Wall Surfaces

What is internal wall inspection?

Generally, when referring to internal wall inspection, one might envision a setup using a side-view borescope. While side-view borescopes provide a clear view of internal walls, the observable area is limited. Consequently, the process involves rotating the side-view borescope to achieve a comprehensive, 360-degree inspection.

 

 

 

Lenses Effective for Internal Wall Inspection

In addition to borescopes, there are other lenses effective for internal wall inspection, known as hole inspection lenses. These lenses capture a 360° field of view, allowing for comprehensive observation of the internal wall from outside the hole. Note that their use is limited to specific hole sizes and may not be applicable for all holes. Their ability to enhance work efficiency makes them a valuable consideration where applicable.

 
 
 

Hole Inspection Lenses

PHL178

210,000円

 

 

 

 

When utilizing an oblique or side-viewing borescope, methods to minimize reflections include…

When using oblique or side-viewing borescopes to inspect objects with uneven surfaces or glossy finishes, halation can often become pronounced.

 

 

(standard coaxial illumination)

 

 

 

Using ring lighting designed for borescopes (indirect light) facilitates easier observation.

(optional ring lighting for borescopes)

 

 

The effectiveness of external illumination varies depending on the depth and diameter of the hole. It is feasible for holes up to approximately 10 mm in diameter.

 

Inspection of the inner walls of small-diameter holes

Observations of the wall surfaces of small-diameter holes that are inaccessible to a borescope must be conducted from outside the hole.

Consequently, observations can only be performed to a depth approximately equal to the diameter of the hole itself.

We attempted observations of a wall surface with a diameter of 2 mm and a depth of 2 mm using three different methods.

 

(1) Oblique-viewing microscope for hole observation

 

The object is observed at a 45-degree angle.

By rotating the object, the entire circumference can be examined.

Observation is feasible if the diameter and depth of the hole are identical.

 

 

 

(2) Inspection hole lens

 

This is a lens specifically designed for internal wall verification using a fisheye lens.

It is suitable for observing the inner walls of holes with diameters of 10 mm or larger.

It is not appropriate for smaller diameters.

For reference, it was tested with a 2 mm diameter hole.

 

 

 

 

(3) Wide-angle borescope

 

Utilizes a borescope with a diameter of 2.7 mm and a variable magnification camera adapter lens.

Typically employed by inserting it into a hole,

the wide-angle design permits a certain degree of observation even from the outside.

 

Camera lý tưởng cho borescope

Borescope là một sản phẩm thường được sử dụng để quan sát bên trong các sản phẩm gia công kim loại.
Tình trạng gia công kim loại, bề mặt R, và sự lệch tâm có thể dẫn đến sự khác biệt lớn về ánh sáng và bóng tối.
Trong trường hợp đó, việc sử dụng máy ảnh có dải động rộng (Wide Range) có thể làm cho việc quan sát trở nên dễ dàng hơn.
Chúng tôi đã so sánh giữa camera video đa dụng của chúng tôi (GR-i700) và camera HD có độ nhạy cao và dải động rộng được sử dụng cho boa-scope (BA200HD).

 

Camera video truyền thống Camera siêu nhạy cảm và có phạm vi rộng
Camera siêu nét

 

– Quan sát một phần của động cơ nhỏ (cấu trúc với phần trục tròn có phần vặn ốc ở phía sâu bên trong).

 

 

– Quan sát phần trục tròn và phần vặn ốc bằng borescope loại trực tiếp.

 

Camera video truyền thống Máy ảnh có độ nhạy cao và dải động rộng

 

Khi có các vùng R và lồi lõm trên bề mặt kim loại, khu vực halo và khu vực đen sẽ tăng lên.
Việc sử dụng camera có dải động rộng sẽ mở rộng phạm vi quan sát.
Như được mô tả trong hình trên, phạm vi quan sát của phần vặn ốc ở phía sâu, mà trước đây khó quan sát với camera video truyền thống, đã được mở rộng.

 

The optimal camera for a borescope

The borescope is a product often used to inspect the interior of metal machined products. There are instances where the contrast between light and dark may become pronounced due to the metal’s machining state, R-value, and surface irregularities. In such cases, employing a wide dynamic range camera may enhance visibility. We compared our general-purpose video camera (GR-i700) with the high-sensitivity, wide dynamic range high-definition camera (BA200HD) adopted for borescope applications.

 

 

 

The conventional video camera High-sensitivity, wide dynamic range high-definition camera

 

● Observation of a component of a small engine (structure with a threaded portion deep within the cylindrical section)

 

 

●Observation of the cylindrical section and threaded portion using a direct-view type borescope

 

The conventional video camera High-sensitivity, wide dynamic range camera

 

When there are irregularities such as R-values or surface imperfections in the metal parts, there tends to be an increase in halation areas and darkened regions. Utilizing a wide dynamic range camera broadens the observable range. As illustrated above, the range of observation for the threaded portion deep inside, which was difficult to observe with conventional video cameras, has expanded.

 

 

Highly durable endoscope with superior environmental resistance.

There may be occasions where a “highly environmentally resistant” borescope is requested. Our borescope is a general-purpose product, capable of:
– Operating under atmospheric pressure
– Operating within a temperature range of -5℃ to 36℃ in the insertion section, and 15℃ to 70℃ in other sections.

The borescopes from Karl Storz Endoscopy Japan Co., Ltd. are renowned for their exceptional environmental durability. They can withstand temperatures up to 150℃ and exhibit resistance to oils and solvents.

 

 

 

 

It is designed to be rugged and capable of withstanding harsh industrial applications.

Moreover, there are specialized variants available.

There seems to be a borescope available for observing conveyor mechanisms within vacuum systems and discharge phenomena in film deposition processes from a closer proximity using an endoscope. Additionally, it is capable of capturing both still images and videos.

 

 

Ultra-high magnification, high-resolution USB microscope with measurement software USH500CSU-L1-MFSV

Ultra-high magnification, high-resolution USB microscope with software that enables a wide range of measurements

 

●In addition to image linking, software with a variety of measurement and focus stacking functions is included as standard.

●Ultra-high magnification, up to 800 times maximum

● Chromatic aberration reduced to the utmost

● Sharper edges

● Japan’s top level zoom ratio of 12

● 1/4 the price of conventional high-end machines

● Coaxial lighting type

※ If you want to observe diffuse reflecting objects (paper, wood, sandblasted resin, etc.), you can also change to ring lighting.

Ultra-high magnification, high-resolution USB microscope with measurement software USH500CSU-H1-MFSV

Ultra-high magnification, high-resolution USB microscope with software that enables a wide range of measurements

 

●In addition to image linking, software with a variety of measurement and focus stacking functions is included as standard.

●Ultra-high magnification of up to 2700x!

●Minimize chromatic aberration

●Sharper edges

●Japan’s top zoom ratio of 12

●Uses a global shutter to prevent screen shaking at ultra-high magnification

●1/4 the price of conventional high-end cameras

Ultra-high magnification USB microscope with measurement software NSH500CSU-MFSV

A low-cost, ultra-high magnification microscope with software that enables a wide range of measurements!

●In addition to image linking, software with a variety of measurement and focus stacking functions is included as standard.

●Ideal for observing highly reflective flat surfaces (polished metal, plating, silicon wafers, fiber end faces, etc.)! Coaxial lighting type
*Not suitable for observing uneven surfaces or diffusely reflecting objects.

●Uses a global shutter to prevent screen shaking at ultra-high magnification ranges

●Software can be developed according to customer needs

●Objective lenses can be replaced. (Optional)

 

Specifications regarding the explosion-proof features of the borescope.

The explosion-proof specifications entail special technical measures to prevent becoming an ignition source for combustible materials.

Unlike endoscopes with cameras integrated into their tips, borescopes consist solely of lenses and fibers, devoid of any electrical components. (The borescope itself does not serve as an ignition source.)

 

Certainly, in environments where explosion-proofing is required, dedicated equipment is necessary for light sources and cameras. For instance, specialized explosion-proof C-mount cameras, such as those below, are available for sale.

 

Borescope illumination port

 

In many borescopes, adapters are often included to accommodate various manufacturers’ illuminations. Our borescope also comes with an adapter, capable of accommodating three types.

 

 

 

 

The following is an excerpt from the catalog of Karl Storz. Similarly, it is divided into three sections.

 

 

 

 

Removing two conversion rings will result in an ACMI light guide connection.

 

 

 

What is ACMI light gide connection? 

 

 

 

 

 

Comparison of brightness for borescope cameras.

When observing the inside of the extension kit using a φ4mm bore, the brightness of each camera was compared.

■ 1/2-inch HD camera

Brightness set to the maximum of “100”.
HDR set to “1”.

A 3W illumination was employed, adjusted to the maximum illuminance.

 

 

 

 

* Despite having a low reflectance and a wide diameter of φ18, in the above combination, there is insufficient brightness.

■ 1/3-inch HD camera

Brightness set to the maximum of “100”.
HDR set to “1”.

A 3W illumination was employed, adjusted to the maximum illuminance.

 

 

 

 

 

* Captured for comparison. The brightness of a camera unsuitable for use as a borescope camera.

 

■ DN3V-200

 

Brightness set to maximum only for Fine, Rough set to Min.
Gain set to “1”.

A 3W illumination was employed, adjusted to the maximum illuminance.

 

 

 

 

* Brighter than the 1/2-inch HD camera, maintaining this brightness with Gain set to “1” and Rough set to Min. DN3V-200 ensures sufficient display speed, with a sensor size of 1/1.8 inches and high sensitivity, making it suitable for borescope applications.

Methods for outputting the imagery from industrial endoscopes to a separate monitor or PC.

The endoscopic series of cameras for borescopes typically involve visual confirmation of the imagery on the main monitor. However, as the main unit outputs video signals (AV terminals), if a monitor with a 4:3 aspect ratio and video terminals is available, one can connect via a video cable to view the imagery on an external monitor.

 

 

 

During this process, visual confirmation of the imagery on the main unit’s monitor becomes unavailable. If one wishes to connect to a PC, converting this AV output to USB signals via a converter like the one described below enables input.

 

 

 

 

 

Industrial endoscopes are showcased on the Shodensha product website.

High-sensitivity high-definition camera for borescope use

What cameras are necessary for a borescope?

Attaching a camera to a borescope results in diminished brightness. Consequently, cameras with high sensitivity or intense illumination are requisite. While our BA200HD model offers both affordability and high sensitivity, certain conditions of the object or the type of borescope may still result in insufficient brightness even with this model. While using intense illumination is an option, it can be costly.

 

Recommended feature: “Auto Exposure Master”

Here, we introduce our sophisticated high-definition camera. It combines advanced functionality with high sensitivity, rendering it highly effective in dim conditions, especially when coupled with the “Auto Exposure Master” feature. One drawback is the smaller camera sensor size, at 1/2.8 inches, resulting in a slightly narrower area captured in the imagery. However, this model performs well with borescopes with diameters below φ2.7.

 

High-sensitivity high-definition camera for borescope use.

What cameras are necessary for a borescope?

Attaching a camera to a borescope results in diminished brightness. Consequently, cameras with high sensitivity or intense illumination are requisite. While our BA200HD model offers both affordability and high sensitivity, certain conditions of the object or the type of borescope may still result in insufficient brightness even with this model. While using intense illumination is an option, it can be costly.

 

Recommended feature: “Auto Exposure Master”

Here, we introduce our sophisticated high-definition camera. It combines advanced functionality with high sensitivity, rendering it highly effective in dim conditions, especially when coupled with the “Auto Exposure Master” feature. One drawback is the smaller camera sensor size, at 1/2.8 inches, resulting in a slightly narrower area captured in the imagery. However, this model performs well with borescopes with diameters below φ2.7.

The relationship between the borescope and the connected camera’s sensor size in inches.

The sensor size of the camera connected to the borescope affects the extent of blurring. Conversely, it approaches the image seen directly by the eye.

The focal length (f-value) of the adapter lens also varies.

Confirmation was conducted using a φ4mm 0° borescope.

■ When using an 18mm focal length adapter lens:

(1) With a camera featuring a 1/1.8-inch imaging sensor:

 

 

 

 

(2) With a camera featuring a 1/2.5-inch imaging sensor:

 

 

 

■ When using a 35mm focal length adapter lens:

 

(1) With a camera featuring a 1/1.8-inch imaging sensor:

 

 

 

 

(2) With a camera featuring a 1/2.5-inch imaging sensor:

 

 

 

Field of view on monitor when borescope and camera are connected

The field of view when a camera is connected to a borescope and observed on a monitor changes depending on various factors.

 

 

 

This time, we compared the following three points.

 (1) Borescope diameter (φ4mm and φ2.7mm)
(2) Number of camera inches (1/2 inch and 1/3 inch)
(3) f number of connected lens (mm) (35mm and 27mm)

 

 

 

(1) Comparison of borescope diameter between φ4mm and φ2.7mm
(Fixed camera size to 1/3 inch and lens to 35mm)

 

■φ4mm   ■φ2.7mm
 

As mentioned above, increasing the diameter of the borescope will increase the field of view on the monitor.

 

 

 

(2) Compare camera inches between 1/3 inch and 1/2 inch

(Borescope φ4mm, lens fixed at 35mm)

 

■1/3inch   ■1/2inch
 

As mentioned above, reducing the camera sensor size will increase the field of view on the monitor.

 

 

 

 

(3) Comparison of connected lenses between 35mm and 27mm

(Borescope φ4mm, camera fixed at 1/3 inch)

 

■35mm   ■27mm
 

As mentioned above, increasing the focal length of the connecting lens will widen the field of view on the monitor.

 

In addition, our connection lens BA-A1835 allows you to adjust the field of view, so you can further widen the field of view on your monitor.

■■Full-field observation (using 1/2 inch camera)   ■During magnified observation (using 1/2 inch camera)
BA-A1835可変倍率カメラアダプタレンズ01   BA-A1835可変倍率カメラアダプタレンズ02

 

By reducing the camera’s sensor size, it can be expanded to almost cover the entire monitor.

(When using 1/3 inch camera and magnifying observation)

 

BA-A1835可変倍率カメラアダプタレンズ03

 

 

For product details of the camera adapter, please see the product page below.

How to observe the inside of a hole

 The feasibility of observing the interior of a hole using surface-emitting coaxial illumination depends on the diameter of the hole; larger diameters facilitate more effective observation.

 

穴の中を観察 穴の中を観察
  • The subject is the hole in a cylindrical metal object.
 

 

 

I utilized surface-emitting coaxial illumination to observe the interior of the hole

 

 

面発光同軸照明で観察

 

– The coaxial illumination allowed light to penetrate deep into the hole, enabling clear observation of any imperfections or scratches within its depths.

 

面発光同軸照明
  • Surface-emitting coaxial illumination

– Endoscopes and borescopes are also effective methods for observing the interiors of holes.

 

 

高機能工業用内視鏡

– High-function industrial endoscope with a 3.5-inch monitor
MIGS300-V551

– Cable lengths of 1 meter and 2 meters are available for selection.

φ5.5のフレキシブルタイプ – Flexible, user-friendly cable with a diameter of 5.5mm.
The tip features a slim 4.0mm diameter type.
MIGS300-401 (available in 1m and 2m lengths).
ボアスコープ BAL-0418L (0°)

– Borescope BAL-0418L (0°)

– Available in 0° (direct view), 30° (side view), 70° (side view), and 90° (side view) types.

– The outer diameter of the tube is 4mm.

極細径工業用内視鏡

– Ultra-slim industrial endoscope

– Equipped with a 0.7mm ultra-slim probe, enabling the inspection of precision-engineered components.

For more details about the product, please feel free to contact our technical support. We also accept requests for testing.

Method for Observing the Inner Diameter Surface of a Cylindrical Object at Once

– When capturing images of the inner sidewalls of cylindrical objects, utilizing a wide-angle borescope proves effective.

 

ワイドアングルボアスコープ   Wide-Angle Borescope
ME.40175.00100

– Compared to a standard borescope, a wide-angle borescope offers a broader field of view, allowing for a more extensive visual inspection in one glance.

If the subject has a glossy appearance, it can be observed using our 3W coaxial illumination. However, if the object lacks gloss, the 3W coaxial illumination may not provide sufficient light intensity.

In such cases, the use of a higher-power coaxial illumination system is recommended.

 

ハイパワーの同軸照明

  “High-power coaxial illumination”

We observed the inner side of a 20mm diameter object using a wide-angle borescope

 

内側側面を観察

 

 

 

“Video: Observing the inner side of a cylindrical object with a wide-angle borescope (using borescope LED illumination)”

 

 

 

“Video: Observing the inner side of a cylindrical object with a wide-angle borescope (using high-power coaxial illumination)”

 

 

 

However, with a wide-angle borescope, it can be challenging to illuminate and observe objects larger than 25mm in diameter.

For such objects, there is a specialized lens known as a 360° internal inspection lens. Using this lens, we observed the inner side of a 50mm diameter glossy object.

 

ホールインスペクションレンズ The object is a 50mm diameter cylindrical inner side.

 

 

 

ホールインスペクションレンズ

 

 

 

“Video: Observing a 50mm diameter object with a 360° internal inspection lens”

 

 

 

This lens allows for the observation of the interior surfaces without inserting the lens into the object, unlike a borescope.

 

Specifications of the lens used

Model Optical System Specifications
Compatible Camera Minimum Field of View (Diameter × Height) Maximum Field of View (Diameter × Height) Hole Diameter Visible Object Height (High Resolution) Visible Object Height (VGA Working Distance (WD) Wavelength Range  F-Number
(inch) (mm) (mm) (mm) (mm) (mm) (mm) (nm)  
PCHI012 1/2 10×10 120×190 10〜120 6〜120 10〜190 5〜62 450〜650 5.8

 

Please note that the actual field of view in the height direction varies depending on the pixel size of the camera used (high resolution or VGA).

 

<Camera Used>

USB3.0 カメラ(1000万画素・カラー)   USB 3.0 Camera (10 Megapixels, Color)

 

 

Please feel free to contact us for product details

When performing close-up photography with a borescope

When connecting a camera to a borescope for observation, there may be instances where achieving focus at close range (with a focal distance of approximately 2-4mm) proves challenging due to certain conditions.

For example, when a conversion lens is directly attached as demonstrated below, it may not be possible to perform close-up photography.

 

 

ボアスコープの接写方法01

 

 

In such cases, inserting a close-up ring between the lens and the camera can enable close-up photography.

 

 

ボアスコープの接写方法02

 

ボアスコープの接写方法03

 

 

The minimum focusing distance was verified using the aforementioned combination.
* Employing a 4mm diameter, 0° angle borescope.

 

 

In the absence of a close-up ring (approximately 4mm)   Adding a close-up ring (approximately 1.5mm)
ボアスコープの接写方法04 ボアスコープの接写方法05

 

 

 

The close-up rings introduced herein are available through our company.

Please view the product details at the link below.

Concerning the Focal Length When Utilizing a Side-Viewing Borescope.

– When using a side-viewing (90°) borescope, attention must be given to the focal length.

Utilizing a side-viewing configuration inevitably results in a shorter distance to the wall surfaces (indicated by the red arrow).

 

 

ボアスコープ(側視)の観察イメージ

 

 

– Upon magnifying the tip of the side-viewing borescope, it appears as follows.

 

 

ボアスコープ(側視)先端の焦点距離のイメージ

  • Compared to the direct-viewing type, the side-viewing type has a shorter actual focal distance (indicated by the blue arrow) due to the distance represented by the red arrow.

 

  • In practice, a 4mm diameter side-viewing borescope was employed to observe the sidewalls of holes with diameters of 4.5mm, 6mm, and 7mm.

ボアスコープ(側視)の観察イメージ

 

 

 

Even when utilizing the focal adjustment feature of the side lens with a diameter of φ4.5mm, the focal point remains entirely unaligned.

ボアスコープ(側視)で直径4.5mmの穴を観察

 

 

 

■The focal point barely aligns on the side with a φ6.0mm aperture.

However, discrepancies in product manufacturing may result in misalignment.

 

 

ボアスコープ(側視)で直径6.0mmの穴を観察

 

 

 

■On the side with a φ7mm aperture…

There is ample room for adjustment in the lens’s focal adjustment capability. Even accounting for variations in product quality, the distance remains sufficiently usable.

 

 

ボアスコープ(側視)で直径7.0mmの穴を観察

 

 

 

Observation of the side with aperture diameters smaller than φ6mm is made feasible through the utilization of a macro lens attachment ring.

 

 

接写リング取り付けイメージ

 

 

 

I observed the side with a φ4.5mm aperture diameter by inserting a 5mm macro lens attachment ring.

 

■Observation of the side with a φ4.5mm aperture diameter (with the addition of a 5mm macro lens attachment ring)

Even at φ4.5mm (with a distance to the wall of 0.25mm), the focal point aligns.

(The presence of a distance between the lens and the mirror within the borescope allows for focal alignment even at 0.25mm.)

 

 

ボアスコープ(側視)で直径4.5mmの穴を観察(接写リング使用)

 

 

 

■Observation of the side with a φ6mm aperture diameter (with the addition of a 5mm macro lens attachment ring)

There is still room for further adjustment.

 

 

 

ボアスコープ(側視)で直径6.0mmの穴を観察(接写リング使用)

 

 

 

When observing the side with a φ4.5mm aperture diameter using direct (0°) wide-angle viewing, the macro lens attachment ring is unnecessary. (Adjustment is possible within standard specifications.)

 

■Observation of the side with a φ4.5mm aperture diameter (wide-angle, direct viewing)

 

 

ボアスコープ(直視 ワイドアングル)で直径4.5mmの穴を観察

 

 

The appearance when observed with the standard type of direct viewing is as follows for reference.

 

ボアスコープ(直視)で直径4.5mmの穴を観察

 

 

 

Please refer to the following for detailed product information on the “φ4mm side-view borescope” and the “5mm macro lens attachment ring” being used this time.

Methods of lateral viewing with a borescope and their respective characteristics

1.Methods of Lateral Viewing with a Borescope

 

There are primarily two methods of lateral viewing using a borescope. I will introduce the characteristics of each method.

 

◆ Utilizing a lateral (90°) viewing borescope

 

The lateral viewing type of borescope, characterized by an optical path arranged in a single direction, may exhibit uneven brightness across the observed surface due to its directional lighting configuration.

 

 

光路が一方向状に配置   観察面の明るさはアンバランスが発生
  • The optical path is arranged unidirectionally.
 

Imbalance in brightness occurs across the observation surface

 

Additionally, since the illumination is not ring-shaped but directional, uneven brightness may occur on the screen when observing reflective objects.

 

 

 

◆ Covering a direct-view borescope with a side-view tube (side-view adapter).

 

– A side-view tube (side-view adapter) is an accessory designed for enabling lateral viewing with a direct-view borescope. Simply fitting it over the tip allows for easy lateral observation.

– Note: The diameter of the side-view tube (side-view adapter) for a φ4mm borescope is φ5.5mm, which makes it slightly thicker.

 

 

ボアスコープ(工業用硬性鏡)の側視アダプタ

 

ボアスコープ側視管装着イメージ   – Image of a Side-View Tube (Side-View Adapter) Installation

 

 

– The advantage of the side-view tube (side-view adapter) is that it can be rotated while attached, allowing for easy observation of a 360° field of view.

 

 

ボアスコープ(工業用硬性鏡)の側視アダプタ

 

 

– The disadvantage is that the edges of the mirror are visible, preventing the use of the entire field of view.

 

 

ミラーのエッジ

 

– Using a direct-view type results in ring-shaped illumination. Additionally, the mirror is more susceptible to the effects of dust and dirt (reflections).。

 

 

 

 

2. When connecting a camera to a borescope.

 

– When connecting a camera, the differences in this method significantly impact the results, as cameras generally have a lower dynamic range than the human eye.

 

側視タイプのボアスコープ 直視タイプのボアスコープ
   
– Advantages and Disadvantages of Lateral Viewing Type – Advantages and Disadvantages of Direct-Viewing Type
– Bright and dark areas occur on the same surface.
– In the presence of lateral holes, the walls and bottom surfaces of these holes will be shadowed.
– When observing the same surface, the central area appears bright while the periphery remains dark.
– Light also reaches the walls and bottom surfaces of lateral holes.
– The edges of the mirror are reflected in the view.
– The attachment and removal of the side-view tube allow for both direct and lateral observation.

 

 

 

 

– However, depending on the reflectivity and shape of the object, the lateral viewing type may provide a clearer view.

 

   
側視タイプ 直視タイプ+側視管
<Lateral Viewing Type>
・The observation surface is easier to see.。

<Direct Viewing Type with Side-View Tube>

・Illumination is reflected in the central area.

 

 

 

 

 

3. Recommended Camera Feature for Borescope Observation: “WDR (HDR)”

 

Our company recommends cameras with WDR (HDR) functionality for borescope use.

WDR (HDR) stands for Wide Dynamic Range (High Dynamic Range), a feature that expands the camera’s dynamic range.

Below is an image taken with a camera equipped with WDR functionality connected to a side-view type borescope.

 

 

カメラのダイナミックレンジを広げる機能(WDR)とボアスコープ

 

 

 

 

The “Lateral Viewing (90°) Type” and “Direct Viewing Type” borescopes introduced here are available through our company.

For more details, please visit the product pages below.

The camera system can be utilized for inspecting the interior walls of engine cylinders or cans.

I have compiled an overview of a camera system that can be utilized for inspecting the interior walls of engine cylinders or cans. I will present actual captured images, as well as the merits and drawbacks associated with each application.

 

 

<SAMPLE>

Given the difficulty in obtaining engine cylinders, we conducted tests using aluminum cans for this study. The dimensions of the aluminum can were φ100mm×H130mm. We inscribed numbers from 1 to 5 on the interior wall and introduced several scratches in various locations.

 

アルミ缶

 

<CAMERA>

Methods 1 to 5 utilized our company’s full high-definition camera. The details of the camera used can be found here. By standardizing the camera, we were able to conduct a pure comparison of lenses. Additionally, for method 6, we employed an S-mount UVC camera as an additional edition.

 

 

 

 

<INSPECTION METHODS AND RESULTS>

 
 

 

1. Method for inspecting the entire circumference of the inner wall in one shot using a wide-bore scope.

 

1. Wide-bore scope: φ4mm
2. Flat dome-type illumination: DC-30D-127W-CH1
3. Illumination for borescope: LED-3WDB

 

 

アルミ缶  

Left: Scene of the capture
Right: Magnification of the insertion part

The borescope can be observed slightly protruding from the entrance of the can. Due to the distance and proximity to the bottom, visibility of scratches near the depths is reduced.

     
ボアスコープで撮影  

The borescope was positioned slightly away from the entrance to capture the entire area within a single frame.

     
アルミ缶  

To magnify the view, the borescope was slightly inserted from the entrance and captured.

 

The operability is rated at ★4 due to the ability to confirm the entire circumference of the inner wall in one shot.

The visibility level of scratches is rated at ★3.

 

 

 

2. Method for inspection using a 90° side-view borescope (φ4mm) (requires rotation of the bore).

 

1. Borescope: φ4mm, 90° side-view
2. Flat dome-type illumination: DC-30D-127W-CH1
3. Illumination for borescope: LED-3WDB

 

アルミ缶  

Scene of the capture:

The borescope is inserted into the can.

Rotating the bore is necessary for complete circumference inspection (requires rotating the camera).

Additionally, during magnification, the entire top-to-bottom view cannot be observed in a single frame, necessitating vertical movement.

     
アルミ缶  

To ensure the entire height fits within one frame, the borescope was positioned slightly away from the inner wall for the capture.

     
アルミ缶  

To magnify the view, the borescope was brought close to the inner wall for the capture.

 

Rotating the bore is necessary for inspecting the entire circumference of the inner wall, requiring rotation of the camera itself, resulting in a usability rating of ★2.

The visibility level of scratches is rated at ★4.

 

 

 

3. Method for inspection using a 90° side-view (interchangeable tip) rotatable borescope (φ8mm) (requires rotation of the bore).

 

1. Rotatable borescope (interchangeable tip): φ8mm, 90° side-view
2. Flat dome-type illumination: DC-30D-127W-CH1
3. Illumination for borescope: LED-3WDB

 

アルミ缶  

Scene of the capture:

The borescope is inserted into the can. While rotation of the bore is necessary for complete circumference inspection, the rotatable borescope features an interchangeable tip that allows rotation of the tip tube, eliminating the need for camera rotation.

     
アルミ缶の撮影  

The borescope was positioned away from the inner wall for the capture, but capturing the entire top-to-bottom view in one frame proved challenging, necessitating slight vertical movement.

     
アルミ缶の撮影  

To magnify the view, the borescope was brought close to the inner wall for the capture.

 

For inspecting the entire circumference of the inner wall, rotation of the bore is unnecessary with the rotatable borescope. However, vertical movement is required, resulting in a usability rating of ★3.

The visibility level of scratches is rated at ★4.

 

 

 

4. Method for inspecting the entire circumference of the inner wall in one shot using a microscope for observing hole walls.

 

 1. Microscope for observing hole walls (for diameters ranging from φ20mm to φ120mm): PH200BA-D30

 

アルミ缶の撮影  

Left: Scene of the capture

Right: Product photograph

     

The lens is positioned near the entrance (no need to insert into the can), allowing for a complete circumference inspection of the can interior in one shot.

Visibility is reasonably good.

Since there’s no need to insert the lens portion into the can, the risk of damaging the sample is low.

     
アルミ缶の撮影  

To ensure the entire area fits within one frame, the lens was positioned slightly away from the entrance for the capture.

     
アルミ缶の撮影  

To magnify the view, the lens was positioned at the very edge of the entrance, but it’s not particularly suited for magnification.

Operability is rated at ★4 due to the ability to confirm the entire circumference of the inner wall in one shot.

The visibility level of scratches is also rated at ★4.

 

 

 

5. Method for inspection using a high-magnification lens with a 90° side-view mirror attached to the tip (requires rotation of the lens).

 

1. High-magnification lens: FZ lens
2. Custom-made 90° side-view mirror attached to the tip of the lens
3. Custom-made LED illumination for attaching the 90° side-view mirror

 

 

高倍率レンズ先端に90°側視ミラーを取付ける方法  

Left: Scene of the capture

Right: Magnification of the insertion part

The lens is fully inserted into the can for observation.

     
高倍率レンズ先端に90°側視ミラーを取付ける方法  

Minimum magnification: Approximately 40 times

     
高倍率レンズ先端に90°側視ミラーを取付ける方法  

Maximum magnification: Approximately 200 times

Mainly focused on magnified observation, the visible area at once is narrow, making it difficult to navigate, resulting in a usability rating of ★1.

The visibility level of scratches is rated at ★5.

However, it’s worth noting that for scratch detection purposes, this method may not be practical, and it’s primarily intended for magnified observation purposes.

 

 

6. [Special Edition] Method for inspecting the entire circumference of the inner wall in one shot using an S-mount camera and fisheye lens.

 

 1. UVC camera
2. Fisheye lens
3. Flat dome-type illumination: DC-30D-127W-CH1

 

魚眼レンズ  

A fisheye lens is attached to a tube camera with interchangeable lenses. This allows for both direct viewing and side-view observation simultaneously.。

 

* With a lens diameter of 28mm, unlike borescopes, it cannot observe narrow objects.

* Additionally, it is not suitable for deep holes.

魚眼レンズ  

Capturing the image slightly away from the entrance of the can.

     
魚眼レンズ  

Capturing the image right at the entrance of the can.

Operability is rated at ★4 due to the ability to confirm the entire circumference of the inner wall in one shot.

The visibility level of scratches is rated at ★3.

However, it’s worth noting that the visibility can vary significantly depending on how the lighting is applied, resulting in extreme contrasts between bright and dark areas.

 

 

 

 

<Summary>

 

When observing inner walls, it’s essential to select a camera system that aligns with your budget and intended purpose.

Considering usability is also recommended during the evaluation process.

 

Selecting a camera system based on your specific application. Recommended camera systems:

 

If you aim to inspect the entire circumference of the inner wall in one shot for scratch detection purposes:

 

4. Method for inspecting the entire circumference of the inner wall in one shot using a microscope for observing hole walls.

 

– The PH200BA-D30 microscope for observing hole walls (for diameters ranging from φ20mm to φ120mm) is recommended.

 

If you desire magnified observation of scratches:

5. Method for inspection using a high-magnification lens with a 90° side-view mirror attached to the tip (requires rotation of the lens) is recommended.

 

If you want to ensure comprehensive observation without missing any area in the 90° inner wall direction:

 

3. Method for inspection using a 90° side-view (interchangeable tip) rotatable borescope (φ8mm) (requires rotation of the bore) is recommended.

 

– The components mentioned, including the interchangeable tip rotatable borescope (φ8mm, 90°), flat dome-type illumination (DC-30D-127W-CH1), and illumination for borescope (LED-3WDB), are recommended.

 

If you want to observe both the bottom and inner walls with a single device:

1. Method for inspecting the entire circumference of the inner wall in one shot using a wide-angle borescope is recommended.

 

If price is a primary consideration:

 

6. [Special Edition] Method for inspecting the entire circumference of the inner wall in one shot using an S-mount camera and fisheye lens is recommended.

A camera system that can be used for inspecting the inner wall of engine cylinders or the inner wall of cans

I’ve summarized the camera systems that can be used for inspecting engine cylinder walls or can walls. I’ll introduce them with actual images, as well as their respective merits and drawbacks.

 

 

 

 

 

●Test conditions

 

<Sample>

Since engine cylinders are difficult to obtain, we conducted the test using aluminum cans this time.
The size of the aluminum can is φ100mm × H130mm.
We marked numbers 1 to 5 on the inner wall.
We made scratches in several places.

 

アルミ缶

 

<Camera>

 

Methods 1 to 5 used our full high-definition camera. ⇒ Camera used here
By using the same camera, we can compare the lenses purely.
*For method 6, we used an S-mount UVC camera as a special edition.

 

 

 

 

●Inspection Method and Results

 

1. Method for inspecting the entire circumference of the inner wall in one shot using a wide bore scope

 

 ①ワイドボアスコープ φ4mm ボアスコープ 0°
 ②平型ドーム式照明 DC-30D-127W-CH1
 ③ボアスコープ用照明 LED-3WDB

 

アルミ缶  

Left: Shooting Scene

Right: Insertion Port Enlarged

The borescope can be observed slightly away from the entrance of the can.

There is a distance, and scratches close to the bottom are less visible.

     
ボアスコープで撮影  

The borescope is positioned slightly away from the entrance to capture the entire area in a single frame.

     
アルミ缶  

Position the borescope slightly inside the entrance to capture an enlarged view.

 

The operability is rated at ★4 since the entire circumference of the inner wall can be checked in one shot.

The visibility level of scratches is rated at ★3.

 

 

 

Method 2: Inspection using a 90° side-view borescope (φ4mm) (Requires bore rotation)

 

 

 ①ボアスコープ φ4mm ボアスコープ 90°

 ②平型ドーム式照明 DC-30D-127W-CH1

 ③ボアスコープ用照明 LED-3WDB

 

アルミ缶  

Shooting Scene

The borescope is inserted into the can.

Rotating the bore is necessary to inspect the entire circumference (requires rotating the camera along with the bore).

Additionally, when enlarging, the top and bottom cannot be observed in a single frame, requiring vertical movement as well.

     
アルミ缶  

Position the borescope slightly away from the inner wall to capture the entire height in a single frame.

     
アルミ缶  

Bring the borescope close to the inner wall to capture an enlarged view.

 

If inspecting the entire circumference of the inner wall, bore rotation is necessary, requiring rotation of the camera as well, thus rated at ★2 for operability.

However, the visibility level of scratches is rated at ★4.

 

 

 

3. Method: Inspection using a 90° side-view (interchangeable tip) swivel borescope (φ8mm) (Requires bore rotation)

 

 ①(先端交換式)くるっとボアスコープ φ8㎜ 90°

 ②平型ドーム式照明 DC-30D-127W-CH1

 ③ボアスコープ用照明 LED-3WDB

 

 

アルミ缶  

Shooting Scene

The borescope is inserted into the can.

To inspect the entire circumference, bore rotation is necessary, but since it’s a swivel borescope, the tip tube can be rotated.

(Camera rotation is not required)

     
アルミ缶の撮影  

The borescope was positioned away from the inner wall for the shot, but capturing the top and bottom in a single frame is not possible, so some vertical movement is required.

     
アルミ缶の撮影  

Bring the borescope close to the inner wall to capture an enlarged view.

 

If inspecting the entire circumference of the inner wall, a swivel borescope eliminates the need for camera rotation, but vertical movement is necessary, rated at ★3 for operability.

However, the visibility level of scratches is rated at ★4.

 

 

4. Method: Inspecting the entire circumference of the inner wall in one shot using a microscope for observing hole walls

 

 ①穴内壁観察用マイクロスコープ(φ20mm~120mm用) PH200BA-D30

 

アルミ缶の撮影  

Left: Shooting Scene

Right: Product Photo

     

The lens is positioned near the entrance (no need to insert into the can) to allow for a one-shot inspection of the entire circumference inside the can.

Visibility is reasonably good.

Since there’s no need to insert the lens portion into the can, the risk of damaging the sample is low.

     
アルミ缶の撮影  

Position the lens slightly away from the entrance to capture the entire area in a single frame.

     
アルミ缶の撮影  

Capture the image with the lens positioned right at the entrance, allowing for maximum magnification.

However, it’s not particularly suitable for significant magnification.

 

 

Operability is rated at ★4 since the entire circumference of the inner wall can be checked in one shot.

The visibility level of scratches is also rated at ★4.

 

 

5. Method: Inspection using a high-magnification lens with a 90° side-view mirror attached to the tip (Requires lens rotation)

 

1. High-magnification lens: FZ lens
2. Custom-made: 90° side-view mirror attached to the tip of the lens
3. Custom-made: LED illumination for attaching the 90° side-view mirror

 

 

高倍率レンズ先端に90°側視ミラーを取付ける方法  

Left: Shooting Scene

Right: Insertion Port Enlarged

The lens is fully inserted into the can for observation.

     
高倍率レンズ先端に90°側視ミラーを取付ける方法  

Minimum magnification: Approximately 40x

     
高倍率レンズ先端に90°側視ミラーを取付ける方法  

Maximum magnification: Approximately 200x

Operability is rated at ★1 because the main focus is on magnification, and the visible area at once is narrow, making it difficult to search.

However, the visibility level of scratches is rated at ★5.

It’s worth noting that while it’s not very practical for scratch detection purposes, it’s primarily intended for magnification observation.

 

 

 

6. [Special Edition] Method for inspecting the entire circumference of the inner wall in one shot using an S-mount camera and fisheye lens

 

1. UVC camera
2. Fisheye lens
3. Flat dome-type lighting DC-30D-127W-CH1

 

 

魚眼レンズ  

Attach a fisheye lens to a tube camera with interchangeable lenses.

This allows for side-view observation while maintaining direct viewing.

 

* Since the lens diameter is 28mm, it cannot observe small-diameter objects like borescopes.

It’s also not suitable for deep holes.

 

魚眼レンズ  

Capture the image with the camera positioned slightly away from the entrance of the can.

     
魚眼レンズ  

Capture the image with the camera positioned right at the entrance of the can.

Operability is rated at ★4 since the entire circumference of the inner wall can be checked in one shot.

The visibility level of scratches is rated at ★3.

However, the visibility greatly varies depending on how the lighting is applied, resulting in extreme differences between bright and dark areas.

 

 

 

Summary:

 

When observing inner walls, it’s essential to choose a camera system that fits your budget and purpose.

Considering operability is also recommended during the evaluation process.

 

 

Recommended camera systems to choose from based on usage

 

<If you want to check the entire circumference inside the can in one shot for the purpose of finding scratches>

4. Method for inspecting the entire circumference of the inner wall in one shot using a microscopewith an aperture wall observation function.

① The aperture wall observation microscope (for φ20mm to φ120mm) PH200BA-D30 is the best option.

 

<If you want to magnify the scratches>

 

5. Method for inspecting using a high-magnification lens with a 90° side-view mirror attached to the tip (Requires lens rotation) is the best option.

 

<If you want to ensure absolute visibility of the inner wall direction at 90° without missing anything>

 

3. Method for inspecting using a 90° side-view (interchangeable tip) swivel borescope (φ8mm) (Requires bore rotation)

① (Interchangeable tip) Swivel borescope φ8mm 90°

② Flat dome-type lighting DC-30D-127W-CH1

③ Borescope lighting LED-3WDB is the best option.

 

<If you want to observe the bottom and inner walls with one device>

 

1. Method for inspecting the entire circumference of the inner wall in one shot using a wide-angle borescope is the best option.

 

<If price is a priority>

 

6. [Special Edition] Method for inspecting the entire circumference of the inner wall in one shot using an S-mount camera and fisheye lens is the best option.

Closest distance of endoscope and borescope

The closest distance to the object within the in-focus range (observation distance) is called the closest distance.

 

The closest distance has characteristics depending on the type of endoscope.

 

1. Endoscope equipped with advanced camera

Since there is a camera at the tip, the optical closest distance is longer.

 

In the case of our endoscope, the closest distance is 10 mm.
The recommended viewing distance is 10-60mm.

    

 

先端カメラ搭載内視鏡

 

Although it is made by another company, some low-priced models seem to have a closest distance of about 40mm.

 

先端カメラ搭載内視鏡

 

 

 

2. Borescope

 

Borescopes and fiberscopes have relatively short closest distances.

This is not a guaranteed value as there are individual variations, but when connecting a camera with our borescope, the closest distance is approximately 5 mm.

 

ボアスコープの最至近距離01  

Lens focus tonality can be adjusted, but there are limits.

The limit is around 5mm.

     
ボアスコープの最至近距離02   When we checked with our current product, the closest distance was 4.5mm.

 

 

 

 

◆How to shorten the closest distance

 

By inserting a close-up ring (5mm), the closest distance can be reduced to about 3mm.

 

 

接写リング

 

     
ボアスコープの最至近距離05  

When using our current product with a close-up ring (5mm), the closest distance was 2.5mm.

 

 

 

 

The “borescope camera” used this time is available at our company.

Additionally, our Borescope Camera Adapter Lens is equipped with a 5mm close-up ring as standard.

For details, please see the product page below.

 

How to cool a heat-resistant borescope

For heat-resistant borescopes that exceed 150℃, we cover them with a heat-resistant jacket (custom-made product).

 

耐熱ボアスコープ

 

耐熱ボアスコープ

 

耐熱ボアスコープ

 

 

Insert water for cooling and air for tip purge into the heat-resistant jacket.

In other words, a chiller device (low-temperature circulation high-temperature water tank) that circulates cooling water is required.

Set the water cooling outlet of the heat-resistant jacket so that the temperature is approximately 60℃ or less.

We can also propose a chiller device (low-temperature circulation high-temperature water tank) that circulates cooling water.

We will have a detailed meeting with the customer, but the following information is required at a minimum.

① Distance from chiller device → water cooling inlet

②Water cooling outlet → Distance to chiller device

③Height difference between chiller device and borescope mounting position

④ Size of heat-resistant jacket, etc.

 

Heat-resistant borescope

Heat resistant borescope

A bore is installed in the observation section (high temperature section), and a camera is connected to the end of the bore for observation.

 

高温部
 

 

When observing images under high temperature using a heat-resistant borescope,
The following two methods are the main methods.
 

 

Without cooling device

Our borescope also has a heat-resistant type (compatible with 120℃).

 

 

耐熱ボアスコープ 120℃対応ボアスコープ(φ4.0mm)
製品詳細はこちらから

 

●Heat-resistant borescope that can handle up to 120℃
●Enables non-destructive visual inspection of the inside of narrow parts that cannot be directly reached by the human eye.
●Compatible with various types of lighting such as M10 P=1.0 and M10 P=0.5
●Viewing direction: 0° (direct view), 30° (side view), 70° (side view)

耐熱ボアスコープ 120℃対応ボアスコープ(φ2.7mm)
製品詳細はこちらから
 

 

The compatible temperature is 120℃, but it is usually in stock and low price.

 

 

If it is a made-to-order product, we have borescopes that can handle up to 150℃.

 
受注生産

Please refer to the website for details.

 

 

With cooling device

If a cooling device is attached to the borescope, it can handle temperatures up to quite high temperatures.
It can also handle extremely high temperatures exceeding 2000℃.
This can be achieved by covering our borescope with a diameter of 4 mm or more (see our website for details) with a heat-resistant jacket (custom-made).
 

 

耐熱ボアスコープ
耐熱ボアスコープ
 

 

Insert water for cooling and air for tip purge into the heat-resistant jacket.
 

 

耐熱ボアスコープ
 

 

Most of the super heat-resistant borescopes are made to order.
Production begins after detailed discussions with the customer.
The price will be several million yen.
 

 

For details on borescopes
Please feel free to contact Shodensha technical staff 
We will make individual proposals tailored to each company.