Objects suitable and unsuitable for coaxial light

Coaxial light is designed specifically for “glossy flat surfaces.”

 

■ Glossy flat surfaces (suitable for coaxial light)

 

For example, with objects like the ones below, the resulting image would appear as shown on the right.

 

光沢のある平面(同軸照明向き)

 

The caliper also appears as shown on the right.

 

金尺

 

■ Glossy surfaces with irregularities or curves (not suitable for coaxial light)

Driver

光沢があり 凹凸やRがあるもの

The image will show only the top of the curve (R) illuminated.

 

Drill bit

ドリルの刃

The image will show only the edge illuminated.

 

■ Non-glossy (diffusely reflective) flat surfaces (not suitable for coaxial light)

Paper (printed material)

光沢の無い(拡散反射物)平面

Using coaxial light results in a dull image. When observing printed material with a “ring light”, the image appears clear, as shown on the right.

The method for using both coaxial light and ring light simultaneously

When using our high-magnification lens (SDS-Z) without the auxiliary lens, it is possible to use both coaxial light and ring light simultaneously.

 

同軸照明とリング照明を同時に使う

 

The high-magnification lens (SDS-Z) comes standard with a 1.5x auxiliary lens.

In this case, the working distance is 52 mm.

 

1.5倍の補助レンズ

 

Due to interference with the coaxial light unit, the ring light can only be mounted at the tip of the lens.

Therefore, in this case, only about 20 mm of working distance can be achieved from the lens tip.

Due to the ring light being too close to the object, a light hollow effect (※) occurs.

(It is not practical in terms of both illuminance and working distance.)

※Hollow effect: When the ring light is too close to the object, the center becomes dark.

 

1.5倍の補助レンズ

 

When the auxiliary lens is removed, the working distance becomes 95 mm.

Additionally, an LED mounting ring can be attached to the area where the auxiliary lens was removed.

 

LED固定リング

 

Even when the LED ring light is attached to the tip of the lens, a working distance of approximately 60 mm can be maintained.

 

約60mmの作動距離を確保

 

However, since the LED mounting ring is attached to the lens tip, the auxiliary lens cannot be installed, so the magnification cannot be changed.

(When using a high-definition camera, the magnification ranges from 55x to 320x. ※Calculated value based on a 17-inch monitor.)

 

Of course, if the coaxial illumination is not used and the ring light is attached to the body of the lens, the auxiliary lens can be used. (See the picture below)

 

Even with a coaxial illumination lens, if the light guide port is removed, a ring light can be attached.

If you prefer to switch between coaxial light and ring light instead of using them simultaneously, choosing a coaxial illumination lens allows you to switch between the two as needed.

 

補助レンズの使用は可能

Method for attaching a ring light to a coaxial illumination microscope

The working distance of our coaxial illumination microscope (Z500CS) is 52 mm. 同軸照明マイクロスコープ
   

When a ring light is attached here, the clearance (working space) will be approximately 20 mm.

The optimal position for our ring light is approximately 45 to 60 mm.

At 20 mm, it causes a hollow effect and results in the area becoming darker instead.

With limited clearance, the usability and ease of operation are also compromised.

※ Hollow effect: When the ring light is too close to the object, the center becomes dark.

同軸照明マイクロスコープ
   
Even when attempting to attach the ring light, this position is obstructed by the coaxial illumination, making it impossible to install. 同軸照明マイクロスコープ
   

Raising the ring light to this position will interfere with the lens zoom dial.

Additionally, the coaxial illumination creates shadows in certain areas.

同軸照明マイクロスコープ
   
■ Recommendation for those who wish to use a ring light
By slightly lowering the magnification from 65x–390x to 45x–270x, the working distance can be extended from 52 mm to 95 mm, allowing for the attachment of a ring light. The auxiliary lens at the front of the Z500CS is removed, and a ring light mounting ring is then attached in its place.
   
リング照明も使用したい方へのご提案

 

 

With this method, the ring light can be installed in the optimal position, allowing for the switching between the ring light and coaxial illumination based on the application, enabling their combined use.

Unconventional uses of coaxial light

Coaxial illumination is primarily used for observing objects with high reflectivity and smooth surfaces (plated surfaces, mirror finishes, silicon wafers, etc).

 

However, by utilizing the characteristic of illumination from a 0-degree angle, coaxial lighting can also be used for observing the interiors of holes in metal parts or inspecting electrodes in gaps.

 

Comparative image

比較画像

Ring light  Coaxial light

Method for observing a wide area with coaxial light

同軸照明で広範囲を見る方法

 

In coaxial lenses with a half-mirror inside, it is not physically possible to insert a half-mirror larger than the diameter of the lens.

To observe a wide area, one solution is to use a planar light-source coaxial illumination system, separate from the lens, and position it along the optical axis.

 

同軸照明で広範囲を見る方法

 

The above setup uses a low-magnification lens and a 25×25 mm planar light-source coaxial light.

With this configuration, it is possible to observe the entire surface of a 1-yen coin.

 

同軸照明で広範囲を見る方法

To observe nozzle clogging

Typically, coaxial light is effective for observing the interior of holes. However, when the nozzle or hole is narrow, even coaxial light cannot provide a clear view of the inside of the hole.

 

In practice, I tried capturing images using coaxial light, but it was not effective in capturing the interior of the nozzle.

 

同軸照明で撮影

 

Therefore, I tried using transmitted light from below to observe it.

 

透過照明で撮影

 

By using transmitted light, the clogging inside the nozzle became visible.

 

 

面発光透過照明

Planar light-source transmitted light

RD-95T

透過照明付スタンド

Stand with transmitted light

GR-STD8

 

I will introduce various lighting options. Please feel free to contact our technical support for any inquiries.

Illumination unevenness at the minimum magnification of the coaxial zoom lens

Conventional coaxial illumination is often used at high magnification, utilizing only the central part of the spot, thereby minimizing the impact of illumination unevenness.

 

When the magnification is reduced, the surrounding area of the spot (where the illumination rapidly decreases) is used.

 

Our recommendation:

・Using a high-magnification zoom lens for coaxial illumination in combination with a x1.5 auxiliary lens (standard equipment).
The zoom lens dial is set to 0.7

同軸照明用高倍率ズームレンズ + x1.5補助レンズを使用(標準装備品)

 

・High-magnification zoom lens for coaxial illumination with the auxiliary lens at the tip removed (x1.0).
The zoom lens dial is set to 0.7

同軸照明用高倍率ズームレンズ + 先端の補助レンズを外した状態

 

The edges of the screen may appear slightly darker, but it is still within the practical range.

 

・Using a high-magnification zoom lens for coaxial illumination in combination with a x0.75 auxiliary lens.
The zoom lens dial is set to 0.7

同軸照明用高倍率ズームレンズ + x0.75補助レンズ

 

The increase in surrounding shadows makes it difficult to use effectively.

 

For observing a wide area with coaxial illumination, planar light-source coaxial illumination is effective.

(However, due to its lower light intensity, it cannot be used at high magnifications.)

 

 

(Camera → Half mirror → Object of observation)

同軸照明   同軸照明
     
Coaxial light (spot)    Coaxial light (planar light source)
同軸照明(面発光)

Tips for observing the glossy R-shaped surface

光沢のあるR部

 

When observing the area marked with a red circle using standard ring lighting, the difference between halation and shadowed areas becomes significant, resulting in a highly difficult-to-observe image.光沢のあるR部

 

By using a four-segment LED ring light and illuminating only the longitudinal direction, halation can be suppressed.光沢のあるR部

 

 

Increasing the light intensity further enables the observation of the R-shaped area. By increasing the magnification, the observation of the R-shaped area becomes easier.
光沢のあるR部
   
By using an aperture lens, the depth of focus is increased, making the observation easier.

 

<When the aperture is fully open> <When the aperture is stopped down>
絞り開放している時 絞りを絞っている時

 

However, using the aperture results in a decrease in brightness and a slight reduction in resolution. Therefore, with our lenses, the practical magnification range is up to approximately 120x.

The difference in observed images of the cutter blade due to the height of the ring ligh

When observing a blade made of metal, which has several surfaces at different angles and is prone to halation, lighting that allows independent adjustment of the height is effective.

 

The observation at 100x magnification was conducted by attaching the optional LED Angle LED-A2 to the high-magnification USB microscope FZ300PC3 (previous model) and adjusting the lighting position

 

           Height of the LED ring light

High Low

 

リング照明の高さ

The impact of the position (height) of the LED ring light on the appearance of the image

The appearance can significantly change depending on the height (position) of the LED ring light.

 

Objects with continuous curved surfaces (R surfaces) and uneven textures made of highly reflective materials

 

 
   
● Mount the LED at a higher position  
   
● Mount the LED at a lower position  
   
Observe the tip of the drill bit

 

 
The lens position is high The lens position is low

Precautions when using low-angle LED light for dark field observation

The basic observation methods are “Bright field observation” and “Dark field observation”.

 

1. Bright field observation

The most basic observation method involves illuminating the sample with uniform light from above for observation.

 

2. Dark field observation

This method involves shining light on the sample from a low angle or directly from the side, observing only the scattered or reflected light from the sample. The observed area (edges or protrusions) appears illuminated against a completely dark background.

 

There is dust on the surface of a resin plate coated with Teflon.

 

テフロンコーティングした樹脂版

 

■ Bright field observation
The surface structure of the resin is clearly visible, but the dust is not visible.
  ■ Dark field observation
In a completely dark field of view, only the dust shines, and the surface structure is not visible.
明視野観察   暗視野観察
     

 

<Precautions for dark field observation>

 

1. If the surrounding light is too strong, it may prevent effective dark field observation.

The two images above have the same low-angle lighting, but the appearance changes depending on the presence or absence of the desk stand.

 

暗視野観察での注意

 

2. The height of the lighting is crucial in order to illuminate only the observed object.

Mount the light slightly above the surface of the plate   Install the light at a position where it shines directly from the side.
明視野観察   明視野観察

Inrush current and back electromotive force

Inrush current

 

When power is applied to electrical equipment, a temporary surge of high current may occur.

Large-capacity capacitors and incandescent filament lamps, for example, can experience a current much larger than the steady-state current when the power is turned on.

This phenomenon is known as inrush current.

The mechanisms that cause inrush current differ slightly between filaments and capacitors.

 

In the case of large-capacity capacitors

At the moment of power-up, the voltage rapidly changes from 0V→…V, which can be considered as a high-frequency event.

The reactance of a large-capacity capacitor becomes very low, allowing a large inrush current to flow瞬時 (instantaneously).

 

In the case of a heating element

When it is cold, its resistance is low, causing a momentary surge of large current at startup.

 

(Example)

・It is said that the filament of an incandescent bulb can experience a surge of current that is 8~20 times higher than normal during the first 1/100th of a second after startup.

・It is said that each time a fluorescent light is turned ON/OFF, the inrush current causes a reduction in its lifespan by approximately one hour.

 

 

Back electromotive force

 

In the case of inductive loads (coil components), a large voltage is applied in the opposite direction to the change in current when the power is turned on or off. This is known as back electromotive force (back EMF).

The magnitude of back EMF can vary depending on the shape and size of the electromagnetic components, but in AC equipment, it can reach up to five times the steady-state voltage, while in DC equipment, it may reach up to fifteen times.

Back EMF can propagate through the power supply line, potentially affecting other equipment.

 

 

(Example)

Even operating a small switch (relay) like the one below can cause a surge of 250V in the power supply line.

 

小型の開閉器

 

 

If a large inductive load is connected to the same power supply line, a significant back electromotive force is generated at the moment of driving or interrupting the inductive load.

 

This can lead to malfunction or damage to other equipment.

Methods for evenly illuminating a wide area

Even when referring to a wide range, the field of view can vary.

 

In either case, standard ring lights (approximately φ60 to φ70mm) are not suitable for evenly illuminating a wide area.

 

Ring lights of this size are suitable for use with microscopes, magnifying devices, or cameras when a macro lens is used.

 

To illuminate a relatively wide field of view, a large-diameter ring light is more suitable.

 

Left: Standard ring light  Right: Large-diameter ring light

大口径リング照明

 

The illumination difference is shown in the photo below.

 

大口径リング照明

 

When using a large-diameter ring light and our camera stand, a simple setup like the one below can also be used.

 

Attach it to a magnetic stand and slide it under the camera stand.

 

大口径リング照明

 

To evenly illuminate a larger area (A4 size), a slightly larger light source is required.

 

 

However, if some variation in illuminance is acceptable, you can also use ambient lighting or a desk lamp for office work to take photos.

If the field of view is wide, there is likely sufficient brightness, so this method may also be a viable option.

A method for evenly illuminating a large area

Ring lights are commonly used in microscopes and magnifying devices.

It is suitable for applications that require bright illumination of a relatively confined (narrow) area.

 

Conversely, it is not suitable for achieving uniform brightness over a large area.

 

When a 15cm ruler is illuminated with a ring light, it appears as shown in the photo below.

 

 

We compared a sheet of white paper using a ring light and a stationary bar LED.

 

(Ring light) *The light distribution is significantly uneven.

 

(Stationary bar LED)  *It can illuminate relatively evenly.

 

Depending on the size, a bar LED may be more suitable for industrial use.

 

Inspection tables equipped with bar LEDs, as shown in the photo below.

 

There are also stand-type (stationary) models, as shown in the photo below.

 

Additionally, there is the option to combine bar LEDs.

 

There are also professional square-type lights.
The photo below shows a model where the angle and illuminance of the four directional bar LEDs can be independently adjusted.
The bar LED is also a long type, with 120 LEDs integrated in one direction.
(Adjustments to the light angle and illuminance are possible.)

 

 

There is also the option to use photographic equipment as shown below.
(For photography, light intensity cannot be adjusted. *Adjustments must be made on the camera side.)

 

*The following are both products from LPL Shōji Co., Ltd.

 

The degradation of light intensity in LED ring light

As LEDs begin to age, their brightness gradually decreases.
Typically, the lifespan is defined as the time it takes for the initial brightness to decrease by half.

 

Of course, if parts of the circuit, such as the solder joints, are susceptible to temperature or vibration and fail, the light may suddenly stop working. However, this would be considered a malfunction rather than normal aging.

 

The lifespan of LED components is provided by the component manufacturers, but it is a typical value rather than a guaranteed specification (e.g., approximately 20,000 hours ~ 100,000 hours).

 

When used in products such as LED ring lights, various other factors come into play.

(Ambient temperature, power supply conditions, and the heat dissipation structure of the product itself,…)

 

Our ring lights primarily use metal housings (for heat dissipation).

Some manufacturers, however, prioritize cost and opt for plastic housings.

 

Additionally, the lifespan varies significantly depending on whether the device is used near its maximum rating or at approximately half of its rated capacity.

 

The power supply environment also affects the lifespan.
We use a volume switch to ensure that the maximum illuminance is not reached immediately upon power-on.

 

ボリュームスイッチを採用

 

If the volume is set to MAX and the power is switched ON/OFF using the power switch, there may be a risk of accumulated damage to the LED.

However, since the power supply environment can vary, it cannot be said universally that this is always problematic.

 

電源側のスイッチでON/OFF

 

The occurrence of switching surges and other issues depends on the type of load connected to the same power supply.

 

The following is an example of a surge applied to the LED ring light when the volume is set to MAX, and a small solenoid is connected to the same power line while switching the power ON/OFF.

 

LEDリング照明にかかったサージの一例   5V/div
Measurement between the AC adapter and the controller.

What is a ring light for stereo microscopes?

■ Types of stereo microscopes

 

There are two types of optical systems for stereo microscopes: CMO (平行光学系) and Greenough (斜光学系).

 

実態顕微鏡の種類

 

 

■ The size of ring lights for stereo microscopes

 

Ring lights can be attached to either type.

 

 

 

The ring light is designed to match the size of the tip of a Greenough-type stereo microscope.

Below is the dimensional diagram of a stereo microscope from a well-known domestic manufacturer.

 

 

顕微鏡寸法図

Except for specialized microscopes, there is little variation in size among manufacturers.

Therefore, the inner diameter of the ring light for microscopes typically ranges from φ60mm to φ70mm.

 

 

■ Mounting position

Regardless of the manufacturer, those with grooves for fixing the light can be mounted.

 

 

 

 

However, types without grooves may not be mountable.

Additionally, if auxiliary lenses are used, there may be interference preventing their use.

 

 

 

 

■ If the lighting fixture does not have grooves for mounting

 

Both Greenough-type and Galilean-type microscopes may have models without grooves.

For such types, the lighting cannot be mounted directly onto the microscope.

 

However, if there are screws for attaching a filter on the back of the cover, as shown in the photo below, these screws can be used to attach the ring light’s fixing ring.

 

 

We offer ring light fixing rings with screw diameters of M48 and M49.

 

Ring adapter for stereo microscopes

RA-48/RA-49 

 

By attaching this fixing ring to the tip of the microscope, a groove for securing the ring light is created.

The ring light is then mounted onto this groove.

 

The method to attach a polarizing filter to the GR-10N

The GR-10N has a fixed diffuser, so a filter cannot be attached directly as is.

 

In that case, one option is to purchase commercially available sheet-type polarizing film and apply it.

 

Polarizing film with a suitable level of rigidity, which can be cut with scissors, is convenient.

 

偏光フィルム

 

Cut it into a donut shape and attach it to the ring light using double-sided tape or similar adhesive.
(The following is not actual polarizing film, but an illustration of the process.)

 

偏光フィルム

 

Of course, it is necessary to place a polarizing filter not only on the light-emitting side but also on the light-receiving side.
For this, existing filters can be repurposed.

 

A polarizing filter is also placed on the light-receiving side.

 

偏光フィルター 偏光フィルター

 

低価格LEDリング照明  

Low-cost LED ring light

GR10-N

A method for brightly illuminating objects at a distance

The brightness (illuminance) varies significantly with the distance between the light source and the object.

 

It attenuates by the inverse square of the distance.

 

(Distance 5cm)
171100 lx

 

 

(Distance 10cm)
45100 lx
Attenuates to approximately 1/4
(Distance 15cm)
16400 lx
Attenuates to approximately 1/9
171100 lx 45100 lx 16400 lx
     

 

A “converging lens” is useful for minimizing the attenuation of illuminance over long distances.集光レンズ

 

Using a converging lens results in the following.

 

集光レンズ

 

There are also lighting devices that incorporate a converging lens from the outset.

 

集光レンズを組み込んだ照明装置

Spot light

LED-ZL3W

   
長距離の単眼レンズと組み合わせ When combined with a long-distance monocular lens, the following can also be achieved.

Lighting device for observing glass over a wide area

A 16mm CCTV lens and USB camera were set up, with the focal length adjusted to 200mm.

 

Under the above conditions, observation of a 80x60mm field of view is achievable.

 

 

The object is marked on a completely transparent glass surface (as shown below).

 

 

 

■ Ring light

Due to the wide observation range, which differs from that of micro lenses, the ring light results in complete reflection.

 

 

 

 

 

■ Dome light (indirect light)

 

The areas illuminated can be observed uniformly, but shadows (in the center) occur in the observation window area.

Additionally, even with a 150mm diameter light (the largest available from our company), a field of view of 80x60mm cannot be achieved.

 

 

 

 

 

■ Bar light

 

Using two 20cm bar lights to evenly illuminate the glass makes it easier to observe the glass itself.

 

 

 

 

 

■ Transmitted light

 

If the goal is to view transparent glass evenly, transmitted light offers the most stability.

We offer a variety of transmitted light solutions in different sizes.

 

 

Observation of hole bottoms using a coaxial microscope

Coaxial light is primarily utilized for observing “glossy” and “flat” surfaces; however, due to the alignment of the light source with the observation axis, it can also be used for observing the bottoms of holes.

 

 

However, due to the characteristics of coaxial light, it is necessary for the bottom of the hole to be flat and glossy.

 

Additionally, if the hole diameter is wide and the depth to the bottom of the hole is short, it may be possible to observe it using ring light.

 

 

(Example 1) φ3.5mm, depth 8mm

While there is gloss, the bottom of the hole is tapered.

 

<Observation using coaxial light>  

         

<Observation using ring light>

* Since the bottom of the hole is tapered, it is believed that ring light would facilitate easier observation.

 

 

(Example 2) φ6.5mm, depth 20mm

The die-cast surface does not possess significant gloss.

The bottom of the hole is flat.

 

<Observation using coaxial light>             

<Observation using ring light>

* The bottom of the hole is flat, but lacking gloss, making ring light more suitable than coaxial light.

 

 

(Example 3) φ3.5mm, depth 40mm

The bottom of the hole is flat and glossy.

 

<Observation using coaxial light>  

         

<Observation using ring light>

* Due to the depth of the hole, ring light cannot reach the bottom. However, since the bottom is flat and glossy, it is possible to observe it using coaxial light.

Applications and limitations of coaxial light

Coaxial light is fundamentally used on “flat” surfaces with “gloss.” The limits of gloss and images for various applications have been verified.

 

In this instance, we conducted imaging using a microscope that allows switching between “coaxial light” and “ring light.”

 

 

 

(1) Subjects (regarding gloss)

Objects such as plated metals and silicon wafers, which are close to a “mirror finish”, can be observed accurately.

 

<Observation of silicon wafer using coaxial light>

<Observation of silicon wafer using coaxial light>

* Objects with surfaces close to a mirror finish will likely exhibit the effects of coaxial light more prominently.

 

So, at what level of gloss can we differentiate usage?

As a general guideline, a comparison can be made between a worn 10-yen coin and a new 10-yen coin.

 

 

・10-yen coin

A worn 10-yen coin is best suited for “ring light.”

 

<Observation using ring light>

<Observation using coaxial light>

 

However, if it is a new 10-yen coin, coaxial light is more suitable.

 

 

・1-yen coin

A worn 1-yen coin is suitable for both “coaxial light” and “ring light”.

 

<Observation using coaxial light>

<Observation using ring light>

* Both can be used, but coaxial light is more effective for surfaces with pronounced irregularities.

For detecting scratches, coaxial light is preferable.

 

 

(2) Subjects (regarding color)

 

Coaxial light is significantly influenced by differences in reflectance rather than color.

Even black surfaces can utilize coaxial light if they possess gloss.

 

・Black resin

 This is a glossy black resin that reflects light to the extent that the fluorescent light directed at the ceiling is visible.

       

 

<Observation using coaxial light>

           

<Observation using ring light>

* Both can be used, but coaxial light cannot reproduce colors. However, it does clearly highlight surface irregularities.

 

A characteristic of coaxial light is that reflectance has a greater impact on the image than color.

Even with significant color differences, it is not suitable for materials with uniform reflectance (diffuse reflectors).

 

 

・Printed materials

<Observation using ring light>

          

<Observation using coaxial light>

* If the variation in reflectance is consistent, using coaxial light will result in a flat image.

 

 

(3) Subjects (regarding transparent objects)

Transparent objects such as glass can be effectively illuminated using coaxial light, depending on the application.

It may be possible to observe the presence of surface coatings or fingerprints (oils) on the glass, provided there are variations in reflectance.

 

Observe fingerprints (oils) on the surface of the specimen slide.

 

<Observation using coaxial light>

          

<Observation using ring light>

* Fingerprints can be observed using coaxial light, but they are not visible at all with ring light.

 

 

Additionally, dust and foreign particles are easier to observe with coaxial light.

 

<Observation using coaxial light>

         

<Observation using ring light>

 

We also examined the cross-section of the specimen slide.

 

 

<Observation using coaxial light>

        

<Observation using ring light>

* In the case of glass, the observation can vary significantly depending on the polishing condition; however, for specimen slides, it appears that ring light is easier for observation.

When utilizing a high-speed camera at high magnification

To capture magnified images with a high-speed camera, the intensity of the lighting is crucial.

Due to the rapid shutter speed of high-speed cameras, the resulting images may appear dark.

Additionally, sufficient brightness is essential for capturing enlarged images.

 

 

The microscopes that utilize high-speed cameras in our set sales are as follows.

The maximum magnification is approximately 60 times. 

 

 

If further magnification is desired, high-intensity lighting is necessary.

Recently, various high-intensity lighting options utilizing high-power LEDs have become available on the market.

 

Using the lighting from Hayashi Repic, the microscope with a magnification of 140 times has been verified.

 

 

The twin-arm fiber has been attached to the maximum brightness light source from Hayashi Repic.

 

 

By setting the minimum shutter speed to 0.05 milliseconds (0.00005 seconds), sufficient brightness can be ensured for the objects listed below.

 

 (Caution)
However, when using the maximum illumination and positioning the fiber as close to the object as possible, the intensity of the light may be excessive, leading to an increase in the object’s temperature and potential deformation of resin products (indicated by the black circle).

It is advisable to adjust the light intensity and monitor the distance from the fiber to the object during use.

Observation of the inner walls within large-diameter circular structures (customized product)

 

It is equipped with ring illumination featuring an outer diameter of 55 mm and an inner diameter of 30 mm.

 

This fisheye lens ensures a horizontal field of view of 180 degrees.

 

 

<Measured Results>

 

Observation of the inner walls of a cylinder with an inner diameter of 100 mm and a cylinder with an inner diameter of 200 mm.


φ100mm

 

φ200mm

360° rotating borescope φ3.0mm

Easily observe the sides of the hole!

 

●Show off its true potential when combined with a camera!

●Just attach a 70° or 90° mirror tube and you can rotate it around!

●Can be used as a direct-view high-magnification borescope without the mirror tube

●Compatible with various lighting such as M10 P=0.5 and M8 P=0.5

 

 

 

 

ANNOUNCEMENT OF HOLIDAY SCHEDULE

Thank you so much for supporting Shodensha Vietnam. 

 

Shodensha Vietnam is pleased to announce our schedule of Vietnam ‘s National Day Holiday as follow: 

  • Holiday time: 31/8/2023 (SAT) ~ /9/2023 (TUE) 
  • Business Operation: 4/9/2023 (WED) ~  

 

Please notice that our service will not be available during Holiday time. 

 

Best regards.

Combination of flat dome lighting and polarizing filter

Flat dome lighting is suitable for defect detection on curved products, surface inspection of metal products, and print inspection on irregular surfaces such as bumps. When combined with a polarizing filter on the lens, the impact of halation can be reduced, allowing for clearer observation in some cases.

 

 

● The degree of wear on drill bits

 

 

 

● Scratches and foreign objects in fibers

 

 

 

● Cracks in the bent section (marked area) of the processing

 

 

 

In all cases, normal ring lighting results in intense halation and reflections that obscure certain areas from view.

Switching to flat dome lighting with polarization improved visibility, but further enhancements were achieved by attaching a polarizing filter to the lens.

 

As measures to suppress halationare common approaches:

・ Using a monochrome camera

・ Attaching polarizing filters to both the lens and lighting

The advantage of this method is the use of a color camera and the installation of only a single polarizing filter on the lens, which allows the colors seen on the monitor to closely resemble those of the actual object, enabling observation without any color mismatch.

 

 

Flat dome lighting

DC-30D series

How to observe burrs inside holes using transmitted lighting

Using transmitted lighting to observe burrs and foreign objects inside holes

 

We frequently receive requests to inspect burrs and foreign objects inside holes using transmitted lighting.

This task requires a bit of finesse, especially when the object in question has some thickness.

For instance, we conducted a test by drilling a 5mm diameter hole in a 12mm thick aluminum plate and photographing the result.

 

穴の中のバリや異物を観察

 

In the photograph above, foreign objects are adhered to the top (surface), middle, and bottom (near the base).

 

トップ(表面)、ミドル(中間)、ボトム(底面近く)

 

 

To detect all of these, it is necessary to use a lens with an adjustable aperture.

 

 

トップの焦点を合わせる

 

ミドルに焦点を合わせる

 

 

■ When using a lens with an open aperture

When focusing on the top (surface) with an open aperture lens, the observation appears as follows.

 

開放レンズを使った場合

*The middle (intermediate) and bottom (near the base) sections become almost invisible.

 

 

When focusing on the middle section with an open aperture lens, the observation appears as follows.

 

開放レンズで中間に焦点を合わせ観察すると下記のようになります

*The top is visible but appears thinner, while the bottom is very difficult to see.

 

 

 

■ When using a macro lens with an aperture control

絞り付きのマクロレンズを使った場合

 

Shoot with the aperture as closed as possible. (Compensate for the resulting darkness with lighting, and keep the camera’s gain at about 90% instead of maximum.)

 

*The top (surface), middle, and bottom (near the base) can all be sufficiently observed.

 

トップ(表面)・ミドル(中間)もボトム(底面近く)ともに十分に観察できます。

 

Summary

To observe burrs and foreign objects inside holes, it is necessary to use not only transmitted lighting but also a lens with an adjustable aperture that can increase the depth of field.

How to use transmitted lighting (RD-95T)

We will introduce how to use our transmitted lighting (RD-95T).

The RD-95T is circular with a diameter of 95mm.

 

透過照明(RD-95T)

 

The cable is drawn from the center. The rubber feet are detachable.
(Attaching the rubber feet allows it to stand independently.)

 

透過照明(RD-95T)

 

(1) If the base is equipped with a 95mm observation plate, remove the plate and fit the transmitted lighting into place.

 

観察板を外し透過照明をはめ込みます 観察板を外し透過照明をはめ込みます 観察板を外し透過照明をはめ込みます

 

Since the back of the transmitted lighting lacks mounting holes or screws, use the side screws of the base for securing it.

 

固定するにはベースのサイドビス等を使います

 

(2) Alternatively, place it under the base in a standing position (with rubber feet attached).

 

自立する状態(ゴム足付)でベースの下に置きます

 

Attach an observation glass plate to the base.ベースには観察用ガラス板を取付けます

Simple, low-cost transmitted lighting

Using the RD-95T transmitted lighting, you can add transmitted lighting to stands that do not have it.

 

This lighting can be attached to microscope stands, microscope stands, and XY tables that are equipped with a circular observation plate with a diameter of 95mm.

 

透過照明 RD-95T 透過照明 RD-95T 透過照明 RD-95T
     
This lighting has cables extending from the back, so it cannot stand on its own as is.

 

 

Therefore, by attaching rubber feet as described below, it can be made to stand independently for use.

ゴム足を付ければ自立 These rubber feet are not specialized items; they are generally available for sale as described below.

 

 

ゴム足

     
Attaching 10mm rubber feet (as mentioned above) to this transmitted lighting will result in a total thickness of 23mm.
厚みは23mm
     
<Usage example>
使用例

The appearance of low-angle LED lighting

Low-angle LED lighting is effective when you want to emphasize edges or observe slight unevenness.

 

<In cases where you want to emphasize the edges – A one-yen coin>

 

 

LEDリング照明で観察した場合
ローアングルLEDで観察した場合
<When observed using LED ring lighting>
<When observed with low-angle LED lighting>

 

Low-angle lighting allows for obtaining images where the edges of a one-yen coin are emphasized.

 

<When observing slight unevenness – A hole in vinyl>

 

 

LEDリング照明で観察した場合
ローアングルLEDで観察した場合
<When observed using LED ring lighting>
<When observed with low-angle LED lighting>

When observing minor protrusions and indentations, objects that are not clearly visible with LED ring lighting may be clearly observed with low-angle LED lighting.

 

Low-angle LED ring lighting
VLR-75D series
ローアングル バーLED照明 Low-angle bar LED lighting
(Please inquire about custom orders as well)

 

We can accommodate custom orders tailored to your specific needs, so please feel free to contact our technical support.

When dimming through external control

Among the lighting devices we handle, only the following LED light sources can be dimmed through external control:
(These are not our original products, but are manufactured by Hayashi Repic Co.)

 

ハヤシレピック社製LED光源

 

ハヤシレピック社製LED光源

 

The coaxial type has the same coaxial lighting and tip shape as ours, allowing for replacement.

 

先端形状は同じですの置き換えも可能

 

By altering the shape of the fiber at the tip, it can be used for coaxial lighting, transmitted lighting, and ring lighting.

 

Transmitted lighting type fiber透過照明タイプのファイバー

A method for switching between coaxial and ring illumination using a lens designed for coaxial lighting

The high-magnification zoom lens designed for coaxial illumination (SDS-Z) includes a standard 1.5x auxiliary lens.

Removing this lens allows for the installation of ring lighting.

 

*However, the magnification will change from 65~350x → 45~270x 

 the working distance will extend from 52mm → 95mm.

 

 

 

 

Coaxial illumination can still be used, allowing you to change the lighting based on the object being observed.

 

 

<Polarized observation is also possible>

 

 

■ On the LED side, remove the diffusion plate and attach a polarizing filter.

 

■ On the lens side, after attaching the ring lighting fixture, a filter can be mounted at its tip.

Example of mounting method for bar LEDs

The back of the bar LED features tripod screws for mounting.

 

バーLEDの表裏画像

 

Various options are available for sale, compatible with standard camera specifications.

 

(Example)

バーLED固定用オプション一例

The red section represents the tripod screw, while the blue section denotes the shoe (slide mount) area.

 

The photo below is not of a wall, but by using a plate with a shoe attachment, the LED can be mounted.

バーLED固定手順1 バーLED固定手順2

 

 

By securing a “shoe” attachment to a wall or plate as shown below, you can mount the bar LED in that location.

Various types of mounting hardware are available for sale.

 

バーLEDを固定する市販のオプション一例

 

 

 

Shodensha Corporation offers two types of bar lighting.

Please see the product details below.

 

バーLED照明 LED-BL  

Bar LED lighting LED-BL

 

 

バーLED照明(ダブル・10cm) LED-BL10-CH2  

Bar LED lighting(double, 10cm)

Bar LED lighting LED-BL10-CH2

LED-BL

 

How to install a lens based light

The characteristics of macro lenses are:
・They have a fixed focal length, and the focal length is short,
・The focal length is relatively short.

 

Therefore, the focus is adjusted by moving the camera body up and down.

 

焦点調整はカメラ本体を上下して合わせます
*The lens size also tends to be relatively large.

 

For the reasons mentioned above, it is common to attach lighting to the tip of the lens.

 

レンズ先端に照明をつける

 

CCTV lenses and similar types allow for focus adjustment on the lens side.
In other words, the focal length is variable.
Additionally, compared to macro lenses, the focal length is longer.

 

CCTVレンズ等は、レンズ側で焦点調性が可能

 

Therefore, the lens is detached to install the lighting.
(This ensures that even if the focal length of the lens changes, the position of the lighting does not change, resulting in a consistent appearance.)

 

It is fixed using various types of stands.ステイで固定

 

It would look something like this.

 

ステイで固定

How to attach a small ring light to a lens

We will introduce two types of ring lighting.

 

省スペースLED照明 細径40灯LEDリング照明
Space-saving LED lighting LED-16

 

 

Small diameter 40 light LED ring lighting LED-40

 

 

Outer diameter φ48mm
Inner diameter φ15mm

 

 

Outer diameter φ63mm
Inner diameter φ27mm

 

 

16-light Flat configuration

(The LEDs are angled at 0°, facing directly downward.)

 

 

40-light Direct configuration

(The LEDs are angled.)

 

 

Dimmable

 

Dimmable

 

   
<Method of attachment> <Method of attachment>
Exclusive for M28/M42
(M42 is a standard known as T-mount.)
M28 female thread
Uses three fixing screws
省スペースLED照明 細径40灯LEDリング照明
   
Small diameter lenses are fixed using M28.省スペースLED照明 Small diameter lenses are fixed using M28.細径40灯LEDリング照明
   
The standard lens (SDS-M) is fixed using M42.
固定方法
The standard lens (SDS-M) is fixed using three screws.
固定方法

Lighting for long-distance lenses

長距離レンズの場合、作動距離が非常に長くなります。  

In the case of long-distance lenses, the working distance becomes considerably extended.

When adding illumination to the lenses of microscopes or stereomicroscopes, there is often insufficient light intensity.

 

*The working distance for microscopes and stereomicroscopes is approximately 100mm.

     
If using ring illumination, it is necessary to position the ring light closer to the object. (Depending on the size of the object and the required working distance.)
     
リング照明を使うのであれば、リング照明を対象物に近づける必要があります

 

Additionally, there are other methods as described below.

Twin-arm lighting mounted on a post

Low-cost flexible LED spot lighting GR-FL21

  支柱取付けのツインアーム照明
     
Fixed-type twin-arm lighting
Slim twin-arm lighting for microscopes SPK-D1
  据え置きタイプのツインアーム照明
     
Bar LED lighting
*Bar LEDs are also available in modular types.

 

 

Bar LED lighting LED-BL

 

Basic stand set for bar LED lighting

 

バーLED照明 LED-BL
バーLED照明 LED-BL

  バーLED照明 LED-BL

 

When you need to increase the distance, you can use methods such as employing a condensing lens.

 

集光レンズ

 

It is also possible to combine a magnetic stand with a condensing lens.マグネットスタンドと集光レンズを組み合わせ

 

Magnetic twin-arm lighting MGSPF-D2

When you want to observe at low magnification with a coaxial lighting USB microscope

Z500CS

 

Our coaxial illumination USB microscope, model Z500CS, comes standard with a 1.5x auxiliary lens.

 

This time, I observed the metal part of a USB memory stick.

同軸照明USBマイクロスコープで低倍率観察02

 

 

 

同軸照明USBマイクロスコープで低倍率観察01  

Observation using a 1.5x auxiliary lens (basic specification)

 

The focal length, magnification, and field of view at this time are as follows:
・Focal length: 52mm
・Field of view at 65x magnification: 5.2mmx3.9mm
・Field of view at 390x magnification: 0.8mmx0.6mm

 

 

 

 

 

同軸照明USBマイクロスコープで低倍率観察03   同軸照明USBマイクロスコープで低倍率観察04  
  The appearance at 65x magnification   The appearance at 390x magnification  

 

 

 

When observing at low magnification, removing this 1.5x auxiliary lens will reduce the magnification.

 

同軸照明USBマイクロスコープで低倍率観察05  

Remove the 1.5x auxiliary lens.

 

The focal length, magnification, and field of view at this time are as follows:
・Focal length: 95mm
・Field of view at 45x magnification: 8.0mmx6.0mm
・Field of view at 270 magnification: 1.2mmx0.9mm

 

 

 

 

 

同軸照明USBマイクロスコープで低倍率観察06   同軸照明USBマイクロスコープで低倍率観察07  
  The appearance at 45x magnification   The appearance at 270x magnification  

 

 

 

If you wish to observe at an even lower magnification, attaching a 0.75x auxiliary lens will further reduce the magnification.

 

同軸照明USBマイクロスコープで低倍率観察08  

Attach the 0.75x auxiliary lens.

 

The focal length, magnification, and field of view at this time are as follows:
・Focal length: 113mm
・Field of view at 35x magnification: 11.3mmx8.5mm
・Field of view at 210x magnification: 1.7mmx1.2mm

 

 

 

 

 

同軸照明USBマイクロスコープで低倍率観察09   同軸照明USBマイクロスコープで低倍率観察10  
  The appearance at 35x magnification   The appearance at 210x magnification  

 

 

At the lowest magnification of 35x with the 0.75x auxiliary lens, the coaxial illumination becomes unbalanced and cannot be used.

Therefore, it is practical to observe at the lowest feasible magnification of 45x by removing the standard 1.5x auxiliary lens.

 

 

 

For details on the “Coaxial Illumination USB Microscope” and “0.75x Auxiliary Lens” used this time, please refer to the product pages below.

 

Z500CS  

Coaxial Illumination USB Microscope

Z500CSLT

 

0.75倍補助レンズ Z-0.75  

0.75x Auxiliary Lens

(For FZ series Microscopes, SDS-FZR model)

Z-0.75