Tips for observing solder joints (lighting techniques and HDR functionality)

Solder joints contain various curves (R) and also generate reflections, making them difficult to observe with a camera.

We recommend the following three methods for optimal observation:
(1) Polarizing filter
(2) Low-angle LED light
(3) HDR (High Dynamic Range) function of high-definition cameras

This time, we observed the solder joints on the leads of an 8mm pitch electrolytic capacitor (discrete component).

 

8mmピッチの電解コンデンサ

 

 


■ Standard ring light

 

High-brightness 80-LED white ring light

GR80-N2

高輝度80灯白色LEDリング照明

高輝度80灯白色LEDリング照明での観察

Even with the same solder joint, the angle of the light can cause it to appear blackened or result in halation (white-out).

 


■ Polarizing filters on both the ring light and lens illumination

 
Microscope halation removal set
GR-HL

 

By attaching polarizing filters to both the incident light side and the light-emitting side, halation can be significantly reduced.

マイクロスコープ用ハレーション除去セット

マイクロスコープ用ハレーション除去セットでの観察


■ Low-angle LED light

 
Low-angle LED ring light 
GR56-N

 

ローアングルLED照明での観察

 

(※) By using a low-angle ring light and adjusting the setup so that the light does not directly hit the object (illuminating the substrate with diffuse light only), observation is carried out with diffuse light.

However, due to the use of only diffuse light, the illuminance cannot be increased significantly, and the magnification cannot be set very high.

 

 

ローアングルLED照明での観察
ローアングルLED照明での観察  

 


■ Dome-type light

 

Dome-type light

DC-170W

 

ドーム式照明

 

ドーム式照明での観察  

 


■ HDR (High Dynamic Range) function of a high-definition camera

 

High-definition camera

GR200HD2
The lighting used was a standard “ring light”, and only the HDR function was utilized.

 

 

ハイビジョンカメラ

 

ハイビジョンカメラでの観察

 

The brightness is averaged, sacrificing contrast, in order to expand the dynamic range.